GR0462 Machined carbon fibre product

Description of the processed product made from carbon fibre

A processed product made from carbon fibre consists of long, thin carbon fibres that are composed of closely aligned carbon crystals. The crystal structure runs approximately parallel to the fibre’s longitudinal axis and contributes to the material’s strength. For consumer products, manufacturers typically twist 3k to 12k carbon fibres into yarns. They then weave the yarns into fabrics and combine them with epoxy resins or other polymers to form products for various applications.

Application of processed carbon fibre products

Processed carbon fibre products provide a high strength-to-weight ratio. They are used in applications where weight reduction and sufficient load-bearing capacity are required.

• High-performance sports equipment: Carbon fibre composites are used in sporting equipment such as tennis rackets, ski poles, fishing rods and golf clubs. This usage increases measured performance and durability.

• Bicycle frames and vehicle components: Manufacturers form bicycle frames and vehicle body parts using carbon fibre products. These components have low weight and maintain the required stability, thereby reducing energy consumption and improving manoeuvrability.

• Aerospace industry: Engineers use carbon fibre composites to replace traditional metal alloys in aircraft structures and components. These materials withstand significant loads and adverse weather conditions.

• Modelling and robotics: Designers utilise carbon fibre frames to produce stable and light structures. This approach increases agility and extends operational duration.

• Medical devices: Technicians implement carbon fibre products in imaging and X‑ray apparatus because they are X‑ray transparent and do not cause interference.

Features of machine-processed carbon fibre products

The manufacture and processing of carbon fibre components require specialised expertise because the fibres may fracture unpredictably if handled incorrectly. Machine-processed carbon fibre products include several features that suit a range of applications.

• Corrosion resistance: The material performs well in environments with high moisture or chemical exposure.
• Non-toxicity: It is safe for use and does not harm humans or the environment.
• Non-flammability: Carbon fibre resists ignition and is suitable for safety-critical applications.
• X‑ray transparency: The material is appropriate for medical and industrial applications requiring X‑ray transparent structures.
• Electrical conductivity: Carbon fibre can conduct electricity and is used in applications that require electromagnetic interference (EMI) shielding.