Tantalum-Tungsten Wire Description
Tantalum-tungsten is a high-strength metal alloy. It exhibits a high melting point, tensile strength and corrosion resistance. SAM’s tantalum alloys are produced using powder metallurgy, whereby tantalum powder is mixed with alloying elements and placed in moulds. The components are then compacted at pressures up to 2 000 bar and subsequently sintered. Tantalum-tungsten alloys are stronger than pure tantalum and are suitable for corrosion and high-temperature applications up to 1 600 °C, making them a reliable material for wire production.

Tantalum-Tungsten Wire Specification
Material
|
Ta2.5W
|
Ta10W
|
Grade
|
UNS-Sorte R05252
|
UNS SorteR5255
|
Standard
|
ASTM B365
|
Dimension
|
0.10~4mm (0.004"~0.5")
0.10mm~0.15mm, tolerance: ±0.005
>0.15mm~0.30mm, tolerance: ±0.006
>0.30mm, tolerance: ±0.007
|
Purity
|
≥99.95%, 99.99%
|
Chemical Composition
Element |
R05255 (Ta10W) (%, Max) |
R05252 (Ta2,5W) (%, Max) |
C |
0.01 |
0.01 |
O |
0.015 |
0.015 |
N |
0.01 |
0.01 |
H |
0.0015 |
0.0015 |
Fe |
0.01 |
0.01 |
Mo |
0.02 |
0.02 |
Nb |
0.1 |
0.5 |
Ni |
0.01 |
0.01 |
Si |
0.005 |
0.005 |
Ti |
0.01 |
0.01 |
W |
9.0-11.0 |
2.0-3.5 |
Applications of Tantalum-Tungsten Wire
1. Aerospace: Tantalum-tungsten wire is used in the manufacture of high-temperature components for aerospace, such as rocket engine nozzles and combustion chambers. These parts operate under high temperatures and require materials that maintain their performance under such conditions.
2. Nuclear Industry: The wire is used in reactor components, heat exchangers and radiation shielding materials. Its resistance to radiation and thermal stability ensure the safe operation of nuclear facilities.
3. Electronics: Tantalum-tungsten wire provides good electrical conductivity and thermal stability. It is used for electrodes, wiring and connector applications in high-temperature electronic devices, including vacuum tubes and thermocouples for furnaces.
4. Medical Devices and Surgical Instruments: Due to its biocompatibility and hardness, the wire is employed in the manufacture of items such as sutures and cutting tools. It is designed to withstand mechanical pressure and friction.
5. High-Temperature Furnaces and Electrical Heating Elements: The wire is used to manufacture heating elements and resistance wires for furnaces. Its performance under sustained high temperatures ensures that heating efficiency is maintained.
6. Special Welding and Joining Processes: Certain processes require metal alloys that operate reliably at high temperatures. Tantalum-tungsten wire is used in these processes on account of its thermal stability and electrical conductivity.
Packaging of Tantalum-Tungsten Wire
Our tantalum-tungsten alloys are handled carefully to avoid damage during storage and transport. The packaging is designed to preserve the product’s quality in its original condition.

Frequently Asked Questions (FAQs)
1. What differentiates tantalum-tungsten wire from pure tantalum or tungsten?
Tantalum-tungsten wire combines the corrosion resistance and biocompatibility of tantalum with the high-temperature and wear resistance of tungsten. This alloy provides a balanced range of properties that meet specific industrial requirements.
2. In what diameters is the tantalum-tungsten wire available?
The wire is available in diameters ranging from 0.1 mm to 4 mm (0.004" ~ 0.5"). Tolerances vary with the diameter. For diameters between 0.10 mm and 0.15 mm, the tolerance is ±0.005 mm; for those above 0.15 mm up to 0.30 mm, the tolerance is ±0.006 mm; and for diameters above 0.30 mm, the tolerance is ±0.007 mm.
3. What levels of purity are offered for the tantalum-tungsten wire?
The wire is available with purity levels of ≥99.95% and 99.99%.
4. Can you supply custom alloy compositions or sizes?
Yes, SAM provides tailored solutions to meet specific requirements. Please contact the sales team to discuss your specifications.
5. How is the tantalum-tungsten wire manufactured?
The alloy is produced using powder metallurgy. Tantalum powder is mixed with alloying elements, placed into moulds, compacted at pressures up to 2 000 bar and sintered, thereby ensuring high strength and uniformity.
6. Which industrial standards does your tantalum-tungsten wire comply with?
The wire complies with the ASTM B365 standard, which confirms its quality and consistency.
7. How should the tantalum-tungsten wire be stored?
The wire should be stored in a dry, well-ventilated area, sealed and protected from direct light to maintain its material properties.
8. Which applications in medical technology are particularly suitable for tantalum-tungsten wire?
The product is used in medical devices and surgical instruments such as sutures, cutting tools and implants. Its properties make it suitable for use under mechanical load.
9. Do you offer technical support or advice for using tantalum-tungsten wire?
Yes, the technical team is available to provide assistance with product selection and application. Please contact them for detailed advice.
10. How quickly can you deliver tantalum-tungsten wire?
Delivery times depend on the order quantity and specific requirements. Please contact the sales team for precise lead times.