Additive Manufacturing Materials

About Additive Manufacturing Materials

Additive manufacturing, or 3D printing, involves building parts layer by layer from a digital model, allowing for the production of intricate geometries and lightweight structures that traditional manufacturing methods cannot achieve. The materials used in AM must possess specific characteristics such as strength, durability, and thermal stability, depending on the intended application.

Materials such as titanium alloys (Ti-6Al-4V), cobalt-chromium alloys (CoCrMo), stainless steel (316L, 440C, 17-4 PH), and high-entropy alloys (HEA) are commonly used in additive manufacturing. These materials are often available in spherical powder form, which is ideal for laser melting and other powder bed fusion processes. Titanium and cobalt-based alloys are preferred for their excellent strength-to-weight ratios and biocompatibility, making them particularly useful for aerospace, medical, and high-performance engineering applications. Stainless steel powders are commonly used for producing durable, corrosion-resistant components across various industries.

Why Choose SAM for Additive Manufacturing Materials?

At Stanford Advanced Materials (SAM), we specialise in providing high-performance materials for additive manufacturing. Our expertise in material science and a broad portfolio of AM-compatible materials ensure that manufacturers can create parts that meet the highest standards of strength, precision, and functionality. Whether you are designing custom parts, prototypes, or final production components, our materials are optimised for advanced manufacturing techniques.

Key Advantages

Material Range

We offer a selection of additive manufacturing materials, including spherical titanium alloys (Ti-6Al-4V), cobalt-chromium alloys (CoCrMo, CoCrMoW), stainless steel alloys (316L, 17-4PH, 440C), high-entropy alloys (CoCrMo HEA), and specialised powders for dental laser melting. These materials are suitable for producing strong, durable, and lightweight parts used in aerospace, automotive, medical devices, and industrial applications.

Precision and Customisation

Our materials are designed for precision 3D printing processes, allowing manufacturers to create intricate, complex parts with tight tolerances. From aerospace components to medical devices, our powders ensure a high level of detail and customisation. Whether you need parts for prototyping or final production, SAM provides materials that support advanced design features and custom requirements.

Strength, Durability, and Performance

SAM’s additive manufacturing materials are engineered to provide excellent mechanical properties, including high tensile strength, fatigue resistance, and corrosion resistance. Titanium alloys (Ti-6Al-4V) are known for their exceptional strength-to-weight ratio, while cobalt-chromium alloys provide excellent wear resistance, suitable for high-performance applications such as medical implants and aerospace components.

Specialised Powders for Advanced Applications

We offer specialised powders for high-end applications, including high-entropy alloys (HEA), which are used for producing ultra-durable parts with unique material properties. Our titanium and cobalt-based spherical powders are optimised for laser melting and other advanced AM processes, ensuring that each part produced meets the required specifications for performance and durability.

Biocompatibility for Medical Applications

For medical device manufacturers, we offer biocompatible materials like Ti-6Al-4V ELI (extra low interstitial), which finds application in implants and prosthetics. These materials ensure that the printed parts are safe for use within the human body and maintain their strength and functionality over time.

Quality Assurance and Regulatory Compliance

All of our materials meet the highest industry standards for additive manufacturing. Our powders are processed to ensure consistency, uniformity, and quality, and are compliant with industry certifications, including those required for medical and aerospace applications. This ensures that our materials meet the rigorous demands of the most critical industries.

Our Additive Manufacturing Material Offerings

SAM provides a wide range of high-quality powders for additive manufacturing, including:

• Titanium Alloys (Ti-6Al-4V, Ti-6Al-4V ELI): For strong, lightweight parts used in aerospace, medical devices, and high-performance engineering applications.
• Cobalt-Chromium Alloys (CoCrMo, CoCrMoW): For wear-resistant, high-strength parts suitable for medical implants and industrial components.
• Stainless Steel Alloys (316L, 17-4PH, 440C): For durable, corrosion-resistant components used across various industries, including automotive, aerospace, and manufacturing.
• High Entropy Alloys (CoCrMo HEA): For ultra-durable parts with unique material properties, suitable for high-performance applications.
• Dental Laser Melting Powders (Ti-6Al-4V): For the precise production of dental implants and restorations using advanced 3D printing technologies.

Enhance Your Additive Manufacturing Capabilities with SAM Materials

At SAM, we are dedicated to providing manufacturers with high-quality materials for additive manufacturing. Whether you are creating complex aerospace parts, durable medical devices, or custom-engineered components, our materials ensure that your products are precise, strong, and ready for production.

Contact Us today to learn more about how SAM’s additive manufacturing materials can enhance your production capabilities and drive innovation in your industry.