Electrification and Electronic Systems

About Electrification and Electronic Systems

Electrification and Electronic (E/E) Systems are fundamental to the performance, intelligence, and safety of modern vehicles and machinery. Serving as the central nervous system, the electronic architecture enables the integration and management of power, data, and control signals, directly influencing key characteristics such as energy efficiency, operational reliability, autonomous functionality, and connectivity. Electronic Control Units (ECUs) and sensors are precisely engineered components that execute complex algorithms, manage powertrain operations, and enable advanced driver-assistance features.

Common core components include domain controllers, power electronics (e.g., inverters, DC-DC converters), battery management systems (BMS), and advanced sensor suites (e.g., LiDAR, radar). Key subsystems—such as the electrical distribution system, vehicle communication networks (e.g., CAN, Ethernet), and embedded software—are integral to distributing power reliably, ensuring data integrity, and executing real-time control commands. For example, the inverter converts DC battery power to AC for the drive motor, while the BMS meticulously monitors and balances each cell for safety and longevity.

The precise design and integration of these hardware and software systems are critical to enabling advanced technologies, including electric drivetrains, connected vehicles, and automated driving, meeting the rigorous demands of next-generation mobility and industrial automation.

Why Choose SAM for Electrification and Electronic Systems?

At Stanford Advanced Materials (SAM), we specialise in providing the essential high-performance materials and components that form the foundation of advanced Electrification and Electronic Systems. With our deep expertise in materials science for demanding applications, we enable our clients to develop systems that meet the highest standards of efficiency, power density, thermal management, and reliability for electric vehicles, aerospace, and automated industrial equipment.

Key Advantages

Product Portfolio

We offer a wide range of specialised materials critical for E/E systems, including high-conductivity metals for busbars and connectors, specialised alloys for power module substrates, high-purity insulating ceramics, and advanced thermal interface materials. These are essential for building reliable power electronics, efficient electric motors, and robust control units.

Reliability and Stability

Our materials are engineered for exceptional performance in harsh operating environments. They provide superior thermal conductivity, high-temperature stability, and resistance to vibration and corrosion, ensuring the long-term reliability and safe operation of critical electronic and electrical components.

Performance and Efficiency

SAM’s materials are designed to minimise energy loss and maximise power density. From low-loss magnetic materials for motors to high-current-capacity conductors, our solutions enable more compact, efficient, and powerful systems that meet the demanding requirements of modern electrified platforms.

Thermal Management Solutions

Effective heat dissipation is paramount. We provide advanced materials such as thermal gap fillers, ceramic insulators, and bonded interface materials that optimise thermal pathways, ensuring electronic components and power modules operate within safe temperature ranges for enhanced durability and performance.

Customisation for Specific System Requirements

We provide tailored material solutions to meet the unique demands of different E/E architectures. Whether formulating high-strength alloys for lightweight motor housings, developing specialised coatings for sensor protection, or supplying precise shapes for electromagnetic shielding, SAM collaborates closely to deliver optimised solutions for your specific design challenges.

Quality Assurance and Industry Compliance

All our products are manufactured under stringent quality control protocols, ensuring high purity, consistency, and traceability. Our materials support clients in meeting the performance, safety, and regulatory requirements of global automotive, aerospace, and industrial markets.

Our Electrification and Electronic Systems Offerings

SAM provides a comprehensive range of advanced materials essential for the production of reliable E/E system components, including:

• Conductive & Contact Materials: High-purity copper and aluminium alloys, silver-based contacts, and specialised wire for low-resistance connections in batteries, motors, and charging systems.
• Insulating & Dielectric Materials: Advanced polymer films, ceramic substrates (e.g., Al₂O₃, AlN), and insulating coatings that provide critical electrical isolation in power modules and PCBs.
• Magnetic Materials: High-permeability alloys and soft magnetic composites for efficient motors, inductors, and transformers within electric drivetrains and power converters.
• Thermal Management Materials: Thermally conductive adhesives, gap fillers, and insulating pads designed to effectively transfer heat away from power semiconductors, controllers, and battery packs.
• Sensor & Encapsulation Materials: Specialised metals, ceramics, and protective compounds used in the manufacturing of precise sensors and for encapsulating sensitive electronic assemblies.

Enhance Your Automotive Products with SAM Materials

At SAM, we are committed to providing engineers and manufacturers with the highest quality materials for the development of next-generation Electrification and Electronic Systems. Whether you are designing systems for electric vehicles, autonomous machinery, aerospace, or other advanced applications, our materials ensure your products achieve the highest standards of performance, integration, safety, and reliability.

Contact Us today to discover how SAM’s Electrification and Electronic Systems can help improve the effectiveness and reliability of your Automotive Products.