CU8085 Spherical Brass Alloy (CuZn40) Powder 45-105 μm

Spherical Brass Alloy (CuZn40) Powder 45-105 μm Description

Spherical Brass Alloy (CuZn40) Powder 45-105 μm combines the strength of copper with the corrosion resistance of zinc, making it a versatile choice for numerous industrial processes. Its uniform, spherical particles promote consistent flow and packing density, leading to improved part density and surface finish in powder metallurgy. The narrow particle size distribution of 45-105 μm ensures optimal behaviour in additive manufacturing and thermal spraying, assisting manufacturers in achieving reliable, repeatable results.

Produced under strict quality controls, this CuZn40 powder meets rigorous industry standards for composition and purity. Each batch undergoes comprehensive testing to verify its chemical makeup and particle morphology. Whether used in 3D printing, brazing, or metal injection moulding, this high-performing brass alloy powder delivers the consistent quality and mechanical properties manufacturers expect for critical applications.

Spherical Brass Alloy (CuZn40) Powder 45-105 μm Applications

Spherical Brass Alloy (CuZn40) Powder 45-105 μm offers a distinctive combination of high thermal conductivity, excellent corrosion resistance, and good mechanical properties. Its spherical particle shape improves flowability, making it ideal for precision processes. This material is frequently utilised in additive manufacturing, powder metallurgy, and thermal spray coatings, where its uniform microstructure and dependable performance enhance part quality across multiple industries.

1. Additive Manufacturing Applications

·         3D Printing: Leverages CuZn40’s excellent flowability and corrosion resistance for constructing precision components with minimal porosity.

·         Selective Laser Melting: Benefits from the powder’s high thermal conductivity, ensuring efficient heat dissipation and robust part consolidation.

2. Powder Metallurgy Applications

·         Metal Injection Moulding: Takes advantage of the alloy’s uniform spherical shape to allow easier moulding, resulting in densified and corrosion-resistant parts.

·         Hot Isostatic Pressing: Provides consistent microstructure and mechanical strength, making components suitable for demanding environments.

3. Thermal Spray Applications

·         Plasma Spray Coatings: Utilises CuZn40’s high thermal conductivity to form protective, wear-resistant coatings.

·         HVOF Coatings: Creates dense, well-bonded layers with excellent corrosion protection in industrial settings.

Spherical Brass Alloy (CuZn40) Powder 45-105 μm Packaging

Each batch of Spherical Brass Alloy (CuZn40) Powder (45-105 μm) is carefully sealed in a vacuum-packed, robust poly-lined container to prevent moisture ingress and oxidation. Additional protective materials include air-tight foil pouches and inert gas flushing to stabilise powder quality. We offer flexible packaging solutions, ranging from small, laboratory-scale vials to industrial drums. Customised branding and labelling options are also available based on specific requirements.

Packaging: Vacuum sealed, Plastic Bottles, or Customised.

Spherical Brass Alloy (CuZn40) Powder 45-105 μm FAQs

Q1: What are the key material properties of Spherical Brass Alloy (CuZn40) Powder 45-105 μm?

A1: Spherical Brass Alloy (CuZn40) Powder 45-105 μm typically contains about 60% copper and 40% zinc, offering a high degree of corrosion resistance and excellent thermal conductivity. Its spherical shape enhances flow rate and packing density for various manufacturing processes. The powder’s uniform particle size distribution supports consistent mechanical properties, including moderate hardness and ductility, making it suitable for precision parts and decorative applications.

Q2: Which processing techniques are suitable for Spherical Brass Alloy (CuZn40) Powder 45-105 μm?

A2: Spherical Brass Alloy (CuZn40) Powder 45-105 μm can be processed using diverse techniques such as metal injection moulding (MIM), binder jetting, and laser-based additive manufacturing. Prior to processing, the powder should be carefully dried and sieved to remove agglomerates for consistent flow. Optimal sintering or melting schedules depend on precise temperature control, ensuring good metallurgical bonding without excessive grain growth or zinc volatilisation.

Q3: What quality standards and certifications typically apply to Spherical Brass Alloy (CuZn40) Powder 45-105 μm?

A3: Spherical Brass Alloy (CuZn40) Powder 45-105 μm typically adheres to ASTM B863 or related specifications for chemical composition, grain structure, and particle morphology. Manufacturers often apply ISO 9001 quality management systems, ensuring consistent batch-to-batch purity and traceability. Material verification includes elemental analysis via X-ray fluorescence and particle size measurements. Documentation of compliance with RoHS or REACH regulations may also be required for certain applications.