CU8086 Spherical Brass Alloy (CuZn40) Powder 53-150 μm

Spherical Brass Alloy (CuZn40) Powder 53-150 μm Description

This Spherical Brass Alloy (CuZn40) Powder, with a controlled particle size range of 53–150 μm, delivers excellent mechanical strength, corrosion resistance, and thermal conductivity. Its uniform, spherical morphology ensures consistent flowability and packing density, making it ideal for a range of advanced manufacturing processes such as additive manufacturing, metal injection moulding, and prestige finishing techniques. The balanced copper-zinc composition provides ample ductility without compromising hardness, resulting in a dependable feedstock for components requiring both durability and machinability.

Produced under stringent quality standards and subjected to meticulous inspection throughout every stage of manufacturing, this CuZn40 powder meets strict purity requirements to ensure predictable performance. Engineers and manufacturers seeking a high-performance material will benefit from its robust properties and long-standing track record in applications spanning automotive, aerospace, and decorative industries.

Spherical Brass Alloy (CuZn40) Powder 53-150 μm Applications

Spherical Brass Alloy (CuZn40) powder sized between 53 and 150 μm is recognised for its distinctive properties that include exceptional mechanical strength, thermal conductivity, and corrosion resistance. The balanced composition of copper and zinc contributes to its suitability for advanced manufacturing and surface engineering processes. With uniform shape and consistent flow characteristics, this powder supports various high-performance applications, from additive manufacturing to specialised thermal spray coatings.

1. Additive Manufacturing Applications

·         3D Printing: The powder’s consistency ensures uniform layer deposition, leading to high strength and accurate finished parts.

·         Selective Laser Melting: Its homogeneous microstructure and low melting point help minimise defects during laser-based fusion, resulting in complex geometries with excellent mechanical integrity.

2. Powder Metallurgy Applications

·         Metal Injection Moulding: Fine particle size supports superior density in moulded components, reducing porosity and enhancing mechanical performance.

·         Hot Isostatic Pressing: The powder’s spherical shape provides consistent packing density, producing robust, near-net-shape parts with minimised voids.

3. Thermal Spray Applications

·         Plasma Spray Coatings: High thermal conductivity and strong bonding properties create wear-resistant layers that shield components in harsh environments.

·         HVOF Coatings: Uniform, spherical particles improve flowability, promoting dense, long-lasting surface protection for high-wear areas.

Spherical Brass Alloy (CuZn40) Powder 53-150 μm Packaging

Spherical Brass Alloy (CuZn40) Powder 53-150 μm is securely packaged in multi-layer vacuum-sealed aluminium pouches with an inert argon atmosphere to prevent oxidation. Additional protective cushioning and sturdy outer cartons guard against impact damage. Desiccant packs are included to control moisture. Optional volume and labelling customisations are available upon request for optimal handling and storage. Each batch undergoes careful sealing to maintain purity and extend shelf life.

Packaging: Vacuum sealed, Plastic Bottles, or Customised.

Spherical Brass Alloy (CuZn40) Powder 53-150 μm FAQs

Q1: What are the key material properties of Spherical Brass Alloy (CuZn40) Powder 53-150 μm?

A1: Spherical Brass Alloy (CuZn40) Powder 53-150 μm typically contains approximately 60% copper and 40% zinc by weight, providing good tensile strength and corrosion resistance. Its spherical morphology enhances flow characteristics and improves packing density for various additive manufacturing applications. The powder’s high thermal and electrical conductivity make it suitable for components requiring precise heat transfer, conductivity, and excellent surface finish.

Q2: How can this CuZn40 powder be processed or fabricated?

A2: CuZn40 powder is commonly processed via various powder metallurgy and additive manufacturing techniques. Common methods include selective laser melting, binder jetting, and cold or hot pressing followed by sintering. Proper parameter selection is crucial to reduce oxidation and achieve uniform part density. Additionally, post-processing steps such as debinding, sintering, or heat treatment can refine mechanical properties and optimise surface quality.

Q3: Which quality standards and certifications apply to Spherical Brass Alloy (CuZn40) Powder 53-150 μm?

A3: Reputable suppliers of Spherical Brass Alloy (CuZn40) Powder 53-150 μm adhere to recognised standards such as ISO 9001 for quality management and ISO 14001 for environmental responsibility. ASTM B505 or equivalent specifications can govern composition and mechanical property requirements. Compliance with REACH and RoHS directives often applies to ensure safety and environmental stewardship. Detailed certification documents, including material test reports, validate chemical composition and particle size distribution.