SC9900 Recrystallized Silicon Carbide Roller

Recrystallized Silicon Carbide Roller Description

The Recrystallized Silicon Carbide Roller is manufactured using high-purity SiC, exhibiting a density of approximately 2.7 g/cm³. Its customisable dimensions facilitate integration into systems with specific spatial requirements. The material endures operating temperatures up to 1650 ℃, ensuring suitability for thermal processing applications. Its recrystallized microstructure withstands mechanical stress and thermal cycling, making it a functional choice in high-temperature industrial settings.

Recrystallized Silicon Carbide Roller Applications

1.       Electronics Process Equipment
   - Used as a conveyance roller in high-temperature furnace systems to achieve uniform heat distribution by leveraging its stable microstructure.

2.       Industrial Material Handling
   - Applied as a wear-resistant component in automated production lines to maintain consistent material flow by utilising its high-purity, dense composition.

Recrystallized Silicon Carbide Roller Packing

Recrystallized Silicon Carbide Roller is packaged within custom-moulded foam inserts housed in sealed, anti-static containers to mitigate contamination and mechanical damage. The packaging is designed for low-humidity, room-temperature storage to preserve its physical properties. Protective barrier films and cushioning are incorporated to prevent surface abrasions. Custom labelling and compartmentalised packaging options are available to meet specific handling requirements.

Frequently Asked Questions

Q1: What quality control measures are implemented for the roller?
A1: The production process incorporates scanning electron microscopy (SEM) to evaluate surface finish and detect microstructural inconsistencies. Additionally, X-ray diffraction is utilised to verify the recrystallisation process, ensuring the material maintains properties consistent with high-temperature applications.

Q2: How is the purity of the silicon carbide verified during manufacturing?
A2: Purity is confirmed through techniques such as inductively coupled plasma optical emission spectrometry (ICP-OES) and density measurements. These methods provide quantitative analysis of elemental composition, ensuring the material meets the ≥99% purity specification.

Q3: What customisation options are available for the roller dimensions?
A3: Dimensions can be tailored based on specific operational requirements using precision machining and laser cutting. This customisation ensures compatibility with various industrial process equipment and adherence to spatial constraints.

Additional Information

Silicon carbide (SiC) is extensively studied for its exceptional hardness, thermal conductivity, and resistance to thermal shock. Its crystalline structure can be modified through processes such as recrystallisation to enhance performance under extreme conditions, making it an important material in both industrial and semiconductor applications.

Advances in ceramic processing have improved the reproducibility and scalability of SiC components. Techniques including controlled atmosphere sintering and high-precision machining contribute to consistent properties that meet the technical demands of high-temperature industrial systems. This contextual understanding underscores the material’s role in modern engineering applications.