Tantalum Disc (Ta Disc) UNS R05400, Dia. 1 inch Description
Our Tantalum Disc (Ta Disc) UNS R05400, measuring 1 inch in diameter, offers exceptional corrosion resistance and dependable structural integrity. Manufactured in compliance with ASTM B708 standards, this high-purity disc demonstrates minimal reactivity and strong resistance to acidic environments. Its remarkable stability at elevated temperatures makes it a primary choice for applications in chemical processing, semiconductor technology, and medical device production, where performance reliability is crucial.
Beyond its adaptability to extreme conditions, this Tantalum Disc meets stringent quality controls to ensure consistent properties and dimensions. The UNS R05400 grade is known for its purity, which helps maintain material uniformity and performance over time. Whether you need a reliable component for high-temperature vacuum furnaces or an inert barrier in aggressive chemical processes, our Tantalum Disc delivers exceptional longevity and peace of mind.
Tantalum Disc (Ta Disc) UNS R05400, Dia. 1 inch Applications
Tantalum Disc (Ta Disc) UNS R05400, Dia. 1 inch is recognised for its remarkable corrosion resistance, high melting point, and excellent formability. Often used in environments leveraging its biocompatibility and chemical stability, tantalum serves as a versatile material for a wide range of industries. With its ability to withstand extreme conditions, it provides reliable performance in electronics, chemical processing, and aerospace applications across the globe.
1. Electronics Applications
· Capacitor Components: Tantalum’s stable dielectric properties enable high-capacitance storage in compact designs, offering superior performance for modern electronic devices.
· Semiconductor Equipment: Tantalum’s inert nature ensures minimal contamination and high reliability in etch chambers, sputtering systems, and process tool components.
2. Chemical Processing Applications
· Corrosion-Resistant Reactors: Tantalum’s robust resistance to acids and alkalis makes it ideal for demanding reactor environments.
· Protective Liners: Tantalum linings help safeguard steel vessels against chemical attack, extending equipment life and reducing maintenance.
· Acid Handling Systems: Tantalum components maintain structural integrity and purity in harsh acid-handling operations.
3. Aerospace Applications
· Heat-Resistant Components: Tantalum’s high melting point allows for reliable performance in propulsion systems and high-temperature assemblies.
· Structural Elements: Tantalum’s strength and ductility make it suitable for critical aerospace structural parts requiring resistance to extreme thermal and mechanical stresses.
Tantalum Disc (Ta Disc) UNS R05400, Dia. 1 inch Packaging
Each Tantalum Disc (Ta Disc) UNS R05400, Dia. 1 inch is carefully shielded with polyethylene foam inserts, vacuum-sealed in a moisture-resistant barrier bag, and secured in a rugged outer carton to prevent physical damage and corrosion. Customisable packaging options are also available to meet unique requirements, such as nitrogen-filled pouches or anti-corrosive coatings. Clear labelling ensures easy identification and traceability, preserving product quality during transportation and storage.
Packaging: Vacuum sealed, Wooden Box, or Customised.
Tantalum Disc (Ta Disc) UNS R05400, Dia. 1 inch FAQs
Q1: What are the key material properties of Tantalum Disc (Ta Disc) UNS R05400, Dia. 1 inch?
A1: Tantalum Disc (Ta Disc) UNS R05400, Dia. 1 inch is known for its exceptional corrosion resistance, high melting point (approximately 2 996°C), and excellent ductility, which allow it to withstand extreme chemical and thermal environments. It offers outstanding biocompatibility, making it suitable for medical applications. Its high purity and stable grain structure also result in reliable mechanical strength and electrical conductivity, ensuring consistent performance across various industries.
Q2: How can this tantalum product be processed or fabricated?
A2: Common processing techniques for Tantalum Disc (Ta Disc) UNS R05400, Dia. 1 inch include machining, stamping, and deep drawing. Tantalum can also be cold or hot worked based on design requirements. Due to its high strength and ductility, specialised tooling may be needed to avoid contamination or tool wear. Heat treatments, such as stress-relief annealing, can further refine its mechanical properties for critical applications.
Q3: Which quality standards and certifications apply to Tantalum Disc (Ta Disc) UNS R05400, Dia. 1 inch?
A3: Tantalum Disc (Ta Disc) UNS R05400, Dia. 1 inch typically complies with ASTM B708 and ASTM F560 for general and medical-grade specifications. Manufacturers often maintain ISO 9001 quality management systems, ensuring consistent production processes and traceability. Additional certifications, such as DFARS compliance and RoHS conformity, may be provided proactively or upon request, reflecting the product’s adherence to stringent global industry and environmental standards.
Related Information
1. Manufacturing Process
Creating a Tantalum Disc (Ta Disc) UNS R05400, Dia. 1 inch begins with meticulous vacuum melting of high-purity tantalum, ensuring any impurities are minimised for superior quality. The molten metal is then subjected to targeted solidification techniques, solidifying it into robust forms that can be further processed. Once the material is sufficiently stable, it undergoes forging and rolling under strictly regulated temperatures. These steps help to achieve the precise dimensions and homogeneous microstructure necessary for the final disc shape.
During the final shaping stage, the tantalum is carefully machined to achieve a smooth surface and accurate diameter of exactly 1 inch. Every stage of the process involves exacting control of temperature, pressure, and timing to preserve tantalum’s desirable qualities. Comprehensive in-line inspections validate that the disc’s thickness and roundness meet strict tolerances, guaranteeing that each UNS R05400-grade disc exhibits the exceptional mechanical and thermal properties expected from high-performance tantalum products.
2. Applications in Advanced Industries
Utilising these Tantalum Disc (Ta Disc) UNS R05400, Dia. 1 inch components in the aerospace sector allows for long-lasting performance at extreme operating temperatures, making them invaluable in rocket engine components and high-temperature propulsion systems. Their superb corrosion resistance also makes them essential in high-vacuum applications, where maintaining product purity can significantly impact mission-critical systems.
The semiconductor industry benefits from these discs in fabrication processes that demand extremely low contamination rates. Tantalum’s unique capability to withstand strong acids and plasma etching environments enhances process efficiency and reliability. These discs are also gaining traction in medical device engineering, specifically in advanced imaging and patient safety applications, where their biocompatibility and stable structural attributes play a fundamental role in delivering top-tier performance.
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