TA7560 Tantalum Tungsten Disc (Ta-W Disc) UNS R05255, Ta-10W

Tantalum Tungsten Disc (Ta-W Disc) UNS R05255, Ta-10W Description

The Tantalum Tungsten Disc (Ta-W Disc) UNS R05255, also known as Ta-10W, offers a compelling balance of high strength, corrosion resistance, and thermal stability. Engineered with approximately 10% tungsten content, this alloy delivers remarkable performance in demanding environments where conventional materials often fall short. Its elevated melting point and exceptional chemical inertness make it indispensable in applications involving chemical processing, high-temperature vacuum furnaces, and semiconductor equipment.

Manufactured to meet ASTM B708 standards, these discs are produced under rigorous quality control measures to ensure reliability and consistent performance. With a fully customisable range of dimensions, the Ta-10W Disc caters to diverse industrial needs, from medical devices to aerospace components. Whether your project demands outstanding durability or superior resistance to extreme conditions, our Tantalum Tungsten Disc is a proven solution that meets exacting specifications for both strength and quality.

Tantalum Tungsten Disc (Ta-W Disc) UNS R05255, Ta-10W Applications

Tantalum tungsten discs (Ta-W discs) UNS R05255, Ta-10W, are specialised materials known for their exceptional mechanical strength, excellent corrosion resistance, and high temperature capabilities. They find use in demanding industrial sectors due to their stable properties under extreme conditions. Their unique composition ensures consistent performance, longevity, and reliability, making them highly beneficial in electronics, chemical processing, and aerospace applications. This versatility makes them an essential option in environments where durability and resilience are critical.

1. Electronics Applications

·         High-Reliability Capacitors: Used in circuits that demand stable performance under voltage stress and elevated temperatures.

·         Microwave and RF Components: Ideal for applications where consistent conductivity and minimal signal loss are vital.

2. Chemical Processing Applications

·         Corrosion-Resistant Reaction Vessels: Provide strong, inert surfaces to handle aggressive chemicals and high temperatures.

·         Protective Equipment Liners: Extend operational life in caustic or corrosive environments by shielding underlying structures.

3. Aerospace Applications

·         High-Temperature Engine Parts: Maintain mechanical integrity in the extreme heat of turbine engines and combustion systems.

·         Thermal Shielding Components: Used in spacecraft and aircraft structures to protect critical systems from intense heat and stress.

Tantalum Tungsten Disc (Ta-W Disc) UNS R05255, Ta-10W Packaging

Each Tantalum Tungsten Disc (Ta-W Disc) UNS R05255, Ta-10W is carefully enveloped in foam or anti-static material to shield against abrasions. The discs then undergo vacuum sealing to prevent oxidation and moisture infiltration, ensuring minimal risk of corrosion. For additional protection, desiccants are included to absorb any residual humidity. Custom packaging configurations are available upon request to accommodate specific storage and transportation needs, guaranteeing the highest safety standards and product integrity.

Packaging: Vacuum sealed, Wooden Box, or Customised.

Tantalum Tungsten Disc (Ta-W Disc) UNS R05255, Ta-10W FAQs

Q1: What are the key material properties of Tantalum Tungsten Disc (Ta-W Disc) UNS R05255, Ta-10W?

A1: Tantalum Tungsten Disc (Ta-10W) typically contains 10% tungsten and 90% tantalum, offering high melting point around 3,400°C, excellent corrosion resistance in most acids, and exceptional ductility even at elevated temperatures. Its high density and good thermal conductivity make it ideal for demanding applications, such as high-temperature environments. The material also exhibits superior mechanical strength and stability, giving it robust performance in aerospace, chemical, and medical settings.

Q2: How can this tantalum product be processed or fabricated?

A2: Tantalum Tungsten Discs can be processed using conventional metalworking techniques that must account for the material’s high melting point and work hardening characteristics. Common approaches include hot forging, rolling, and precision machining. Vacuum annealing is used to relieve stress and enhance ductility. Ensuring proper cooling, protective atmospheres, and using specialised tooling helps mitigate oxidation and contamination, resulting in components with excellent surface integrity and dimensional consistency.

Q3: Which quality standards and certifications apply to Tantalum Tungsten Disc (Ta-W Disc) UNS R05255, Ta-10W?

A3: Tantalum Tungsten Discs are commonly produced in accordance with ASTM B365 or equivalent material standards to ensure consistency and reliability. Manufacturers may also follow ISO 9001 for quality management systems, ensuring traceability, product compliance, and continuous improvement. Additional certifications, such as AS9100 for aerospace or customer-specific requirements, can apply. These guidelines confirm the disc’s purity, mechanical integrity, and conformance to industry specifications for critical applications.

Related Information

1. Manufacturing Process

Meticulous attention to detail is essential when producing Tantalum Tungsten Disc (Ta-W Disc) UNS R05255, Ta-10W with customised dimensions. Beginning with top-grade tantalum alloyed with approximately 10% tungsten, the raw material is formed into disc shapes using precision forging methods that maintain uniform density. Advanced CNC technology is then employed to achieve each customer's exact thickness and diameter specifications, ensuring minimal material loss and consistent structural integrity throughout the disc.

After the initial forming stage, a carefully controlled heat treatment cycle refines the microstructure of the Ta-W Disc. Achieving the correct temperature profile and cooling rate helps enhance mechanical properties, such as tensile strength and ductility, while simultaneously reducing internal stress. This rigorous manufacturing process results in a highly stable product suitable for a wide range of high-performance applications requiring both corrosion resistance and mechanical durability.

2. Quality Control Measures

Qualified technicians perform in-depth inspections at every phase of production to verify that each UNS R05255 disc meets stringent industry benchmarks. Non-destructive testing (NDT) techniques, including ultrasonic evaluation, detect any latent flaws in the material’s structure. Such methodologies help maintain the structural integrity of the Tantalum Tungsten Disc, promoting reliable performance under demanding operational conditions.

During final inspections, dimensional accuracy is validated using high-precision measuring instruments calibrated to recognised standards. This step affirms that each Ta-10W Disc conforms to the exact thickness and diameter requested, aligning with unique project needs. These thorough quality control measures guarantee that the customised discs not only meet but often exceed customer expectations for durability, purity, and overall performance.