TM7289 Medical Grade Titanium Plate Grade 1, TA1, 5.0 mm Thickness

Medical Grade Titanium Plate Grade 1, TA1, 5.0 mm Thickness Description

Our Medical Grade Titanium Plate Grade 1 (TA1) with a 5.0 mm thickness is precisely engineered to meet the stringent requirements of ASTM F67. Renowned for biocompatibility and corrosion resistance, this titanium plate maintains its structural integrity while integrating into the human body. Its high strength-to-weight ratio ensures durability without adding unnecessary bulk, making it an ideal solution for various surgical and orthopedic applications.

Manufactured under stringent quality control, each plate meets exact tolerances and undergoes rigorous testing to guarantee consistent quality. Its Grade 1 composition contributes to enhanced formability and weldability, simplifying the fabrication process for complex medical devices. Whether you are designing implants, bone plates, or specialised tools, our Titanium Plate provides a reliable, long-term option that upholds the highest standards of safety and performance.

Medical Grade Titanium Plate Grade 1, TA1, 5.0 mm Thickness Applications

Medical Grade Titanium Plate Grade 1 (TA1), featuring 5.0 mm thickness, is recognised for its biocompatibility, lightweight nature, and corrosion resistance. This high-purity alloy is frequently utilised in surgical, dental, and prosthetic applications due to its mechanical properties. Its low density and high strength also enable the creation of functional medical devices and implants, making it an ideal choice for advanced healthcare applications.

1. Orthopaedic Implant Applications

·        Joint Replacement Components: Utilise the strong, lightweight plates as part of hip, knee, or shoulder replacements.

·        Bone Fixation Plates: Provide stable support for fracture healing while minimising stress shielding.

2. Dental and Craniofacial Applications

·        Dental Implants: Offer a biocompatible and durable solution for long-lasting tooth replacements.

·        Maxillofacial Plates: Enable precise surgical reconstruction in facial trauma or deformities.

3. Medical Instrumentation and Equipment

·        Surgical Tools: Provide corrosion-resistant and sterilizable components that maintain structural integrity.

·        Instrument Housings: Create protective enclosures that withstand repeated sterilisation cycles.

Medical Grade Titanium Plate Grade 1, TA1, 5.0 mm Thickness Packaging

Each Medical Grade Titanium Plate (Grade 1, TA1, 5.0 mm thickness) is secured within foam-based protective materials and sealed inside a vacuum packaging system to safeguard against moisture and contaminants. Anti-corrosion measures, such as specialised coatings and desiccant packs, preserve the metal’s purity throughout transit. Customised labeling, dimensions, and additional finishing options are available to suit precise requirements. This ensures safe, efficient transportation while maintaining product quality.

Packaging: Vacuum sealed, Wooden Box, or Customised.

Medical Grade Titanium Plate Grade 1, TA1, 5.0 mm Thickness FAQs

Q1: What are the key material properties of Medical Grade Titanium Plate Grade 1, TA1, 5.0 mm Thickness?

A1: Grade 1 Titanium (TA1) in a 5.0 mm plate thickness is characterised by corrosion resistance, biocompatibility, and a high strength-to-weight ratio. It offers a typical yield strength around 170 MPa, excellent fatigue performance, and formability. The material also has low elastic modulus relative to steels, reducing stress shielding in implants. Its chemically inert surface prevents adverse reactions, making it suitable for medical and surgical applications.

Q2: How can this titanium product be efficiently processed or fabricated for medical applications?

A2: Fabrication methods often include cutting, CNC machining, and cold working or hot forming, depending on the final geometry required. Titanium’s low thermal conductivity requires careful control of cutting speeds and feed rates. Inert gas shielding is essential during welding to protect the weld zone from contamination. Surface finishing processes, such as electrochemical polishing, are employed to enhance cleanliness, precision tolerances, and biocompatibility for implant or device use.

Q3: Which quality standards and certifications apply to Medical Grade Titanium Plate Grade 1, TA1, 5.0 mm Thickness?

A3: Commonly, these titanium plates must meet ASTM F67 for unalloyed titanium in surgical implants. Manufacturers also adhere to ISO 13485 for medical device quality management and ISO 9001 for general quality assurance. Additional compliance with regulations like EU Medical Device Regulation (MDR) or U.S. Food and Drug Administration (FDA) requirements may be necessary. Documentation of material traceability and validation ensures the product’s biocompatibility and durability.

Related Information

1. Manufacturing Process

Many advanced techniques are utilised to transform titanium ingots into Medical Grade Titanium Plate Grade 1, TA1, ensuring a uniform 5.0 mm thickness. Typically, large titanium ingots undergo multiple passes of hot rolling, followed by controlled cooling processes that promote optimal material structure and consistency. Skilled technicians then employ precision grinding and levelling, achieving the smooth surfaces required for medical applications. In some cases, vacuum annealing is introduced to eliminate residual stress and refine the plate’s microstructure.

During the final stages of production, non-destructive testing methods such as ultrasonic inspections verify the internal integrity of each plate. Thorough dimensional checks confirm that every piece meets strict tolerance requirements in terms of thickness and flatness. Moreover, stringent cleaning processes remove surface impurities, ensuring the plate adheres to rigorous medical standards. This meticulous approach helps guarantee that Grade 1, TA1 titanium plates maintain their biocompatibility and reliability in therapeutic applications.

2. Applications in Advanced Industries

Innovative sectors ranging from nuclear power and electronics to aerospace and marine engineering benefit from Medical Grade Titanium Plate Grade 1, TA1, especially in the form of precision 5.0 mm thickness plates. These industries demand materials that can withstand harsh or corrosive environments but this material also exhibits mechanical properties. As a result, TA1 plates are sought after for components such as turbine blades, high-strength structural parts, and frames where weight reduction is essential.

Extensive use in the medical device sector underscores the versatility of this titanium grade. From surgical tools to implantable devices, the biocompatibility and corrosion resistance of Grade 1 plates inspire confidence among healthcare professionals. The rigidity and lightweight composition of these plates ensure a secure, durable fit without sacrificing patient comfort or safety, making TA1 titanium a candidate for innovations in various applications.