TM7307 Medical Grade Titanium Wire Grade 1, TA1, Dia. 1 mm

Medical Grade Titanium Wire Grade 1, TA1, Dia. 1 mm Description

Our Medical Grade Titanium Wire Grade 1 (TA1) is meticulously manufactured from unalloyed titanium to deliver excellent biocompatibility, corrosion resistance, and low density. With a diameter of 1 mm, this wire is particularly suited for critical medical applications where strength, purity, and reliability are paramount. Its lightweight yet durable nature helps reduce fatigue in implanted components, and its high resistance to bodily fluid interactions ensures safe and lasting performance.

Conforming to ASTM F67 quality requirements, this titanium wire undergoes rigorous testing for consistency and integrity. Its stable mechanical properties make it a versatile choice for various medical and surgical devices, including orthopedic pins, braces, dental implants, and more. By choosing our Grade 1 titanium wire, you are investing in a precision-engineered product that supports the highest standards of patient care.

Medical Grade Titanium Wire Grade 1, TA1, Dia. 1 mm Applications

Medical Grade Titanium Wire Grade 1 (TA1), 1 mm in diameter, offers exceptional biocompatibility, corrosion resistance, and mechanical properties vital for critical applications. This versatile metal is well suited for diverse medical uses, from surgical instrumentation to advanced implant solutions. Its strength, ductility, and ease of fabrication make it a leading choice for safe, reliable, and efficient healthcare devices.

1. Surgical Instrumentation

·         Surgical Saws and Drills: Provide precise cuts and reduce tissue damage.

·         Endoscopic Tools: Ensure minimal invasiveness and high durability.

2. Orthopaedic Implants

·         Bone Anchors: Offer secure fixation in fracture management.

·         Fixation Screws: Maintain stability in bone reconstruction procedures.

3. Dental and Orthodontic Applications

·         Archwires for Braces: Deliver controlled tooth movement and patient comfort.

·         Dental Implant Abutments: Enhance long-term performance and compatibility.

Medical Grade Titanium Wire Grade 1, TA1, Dia. 1 mm Packaging

To protect the Medical Grade Titanium Wire (Grade 1, TA1, Dia. 1 mm), each spool is carefully sealed in a corrosion-resistant bag and vacuum packed. A sturdy outer box ensures safe transit, with foam inserts minimising movement. Desiccant packets within the packaging help absorb moisture, reducing oxidation risks. Custom branding or labeling options are available, tailored to client requirements for enhanced identification and professional presentation.

Packaging: Vacuum sealed, Wooden Box, or Customised.

Medical Grade Titanium Wire Grade 1, TA1, Dia. 1 mm FAQs

Q1: What are the critical mechanical and chemical properties of Medical Grade Titanium Wire Grade 1, TA1, Dia. 1 mm?

A1: Medical Grade Titanium Wire Grade 1, also referred to as TA1, offers excellent ductility, high corrosion resistance, and an ultimate tensile strength near 240 MPa. Its low alloy content and minimal impurity levels ensure reliable biocompatibility, making it ideal for medical applications. With a 1 mm diameter, this wire maintains sufficient flexibility, yet provides the mechanical integrity required for implants, surgical instruments, and other healthcare devices.

Q2: Which processing methods are commonly used to fabricate Medical Grade Titanium Wire Grade 1, TA1, Dia. 1 mm for medical applications?

A2: Fabrication of Grade 1 titanium wire typically involves hot rolling or hot forging of titanium ingots, followed by precise cold drawing to achieve the 1 mm diameter. Intermediate annealing steps are often employed to relieve stress and enhance ductility. After drawing, the wire is frequently conditioned, pickled, or polished to remove surface oxides and contaminants, ensuring a clean finish that meets stringent medical requirements.

Q3: Which quality standards and certifications are applicable to Medical Grade Titanium Wire Grade 1, TA1, Dia. 1 mm in medical environments?

A3: Medical Grade Titanium Wire Grade 1 is subject to international standards such as ASTM B348 and ASTM F67, which specify requirements for unalloyed titanium in surgical implants. ISO 9001 certification ensures consistent manufacturing and quality management, while ISO 13485 focuses on medical device regulations. Compliance with these standards guarantees that the wire meets mechanical, chemical, and biocompatibility criteria for safe use in critical medical applications.

Related Information

1. Material Properties and Advantages

Medical Grade Titanium Wire Grade 1, TA1, Dia. 1 mm is characterised by its high corrosion resistance, which is essential for medical devices exposed to bodily fluids and sterilisation processes. Its biocompatibility is further enhanced by the low oxygen content in Grade 1, ensuring minimal risk of adverse reactions in sensitive applications like surgical implants and orthopedic components. This unique combination of corrosion resistance and biocompatibility makes the wire a preferred choice for demanding clinical environments.

Unlike higher-grade titanium alloys, Grade 1, TA1 offers a comparatively lower strength-to-weight ratio, but it excels in formability and ductility. As a result, complex or delicate shapes can be fabricated more easily, allowing for precise customisation in advanced medical procedures. The Dia. 1 mm dimension ensures that the wire can be integrated into various devices and instruments that require both flexibility and structural stability.

2. Quality Control Measures

Quality control for Medical Grade Titanium Wire Grade 1, TA1, Dia. 1 mm involves rigorous inspection at each stage of production. Specialized non-destructive testing techniques, such as ultrasonic and radiographic evaluations, help detect any internal flaws that could compromise the wire’s structural integrity. In addition, rigorous tensile testing and microhardness checks ensure that the wire meets the mechanical property requirements specified for medical applications.

After production testing, each spool or batch of titanium wire undergoes meticulous documentation, including traceability records and certification of compliance with international medical standards. This documentation process guarantees that end users receive wire of consistent quality, backed by thorough verification of composition, dimensions, and performance parameters. Such strict quality control measures significantly reduce the risk of product defects and help maintain patient safety in a variety of medical procedures.