Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5 Description
Introducing our Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5, engineered with a precise blend of titanium, aluminium, and vanadium. This versatile alloy is renowned for its high strength-to-weight ratio, excellent corrosion resistance, and superior mechanical performance. Conforming to ASTM B348 standards, these rods are available in customised dimensions to suit diverse project requirements. They serve as a choice across industries such as aerospace, medical, automotive, and marine, where reliability and durability are essential.
Our rigorous manufacturing processes and strict quality controls ensure tight dimensional tolerances and exceptional surface finishes, delivering consistency and long-lasting value. Depend on this Grade 5 titanium alloy for critical applications that demand uncompromised strength, performance, and peace of mind.
Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5 Applications
Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5 is a high-strength, lightweight material renowned for its excellent corrosion resistance and heat tolerance. Commonly known as Grade 5 titanium, it delivers performance in extreme environments, making it an ideal choice for critical technologies. Its unique metallurgical properties, combined with excellent biocompatibility, enable a wide range of innovative solutions in aerospace, medical, and industrial applications.
1. Aerospace Applications
· Structural Airframe Components: Leverages high strength and low weight to increase fuel efficiency and reduce overall aircraft mass
· Engine Parts: Maintains integrity under high temperatures and stress, ensuring reliable performance through extended flight operations
2. Medical Applications
· Orthopaedic Implants: Offers biocompatibility and mechanical stability for long-term bone integration in joint replacements
· Surgical Tools: Enables precision instruments that resist corrosion while withstanding repeated sterilisation processes
3. Industrial Applications
· High-Performance Fasteners: Provides strong and corrosion-resistant connections in heavy machinery and chemical processing equipment
· Marine Oil & Gas Components: Resists saltwater and harsh offshore conditions, extending service life for subsea applications
Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5 Packaging
These Ti-6Al-4V rods are safeguarded with high-grade protective materials, including foam inserts and corrosion-resistant wraps, before being vacuum-sealed to minimise contact with moisture and oxygen. Desiccant packs are added to further combat rust or oxidation. Each sealed package is then placed in robust crates for safe transit. Custom packaging options are available to suit your specific handling and shipping needs, ensuring optimal protection and convenience for every order.
Packaging: Vacuum sealed, Wooden Box, or Customised.
Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5 FAQs
Q1: What are the key material properties of Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5?
A1: This alloy exhibits an impressive combination of strength, lightweight characteristics, and corrosion resistance. It typically provides a tensile strength around 950 MPa and a density of about 4.43 g/cm³. Ti-6Al-4V maintains mechanical integrity at temperatures up to around 400°C and offers notable biocompatibility. Its high toughness and fatigue strength make it well-suited for aerospace, automotive, and medical implants.
Q2: What processing methods can be applied to Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5?
A2: This rod can be forged at temperatures ranging from approximately 900°C to 950°C, requiring exact control to maintain uniform grain size. Machining typically employs sharp, carbide tools with generous coolant flow to prevent overheating and tool wear. Stress-relief annealing helps remove residual stresses, while solution treatment and aging enhance strength. Additionally, tungsten inert gas (TIG) or electron beam welding methods are commonly used for complex assemblies.
Q3: Which quality standards and certifications apply to Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5?
A3: Ti-6Al-4V rods generally conform to ASTM B348 specifications, which regulate chemical composition, mechanical properties, and dimensional tolerances. They must also meet requirements from aerospace material standards such as AMS 4928 for critical applications. Quality management systems like ISO 9001 and AS9100 are often followed for traceability and documentation. Additionally, nondestructive testing, ultrasonic inspection, and mechanical testing confirm compliance with stringent aerospace and biomedical industry requirements.
Related Information
1. Manufacturing Process
Meticulous forging and heat treatment processes play a key role in producing the Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5 in customised dimensions. By carefully applying controlled temperature and pressure, the alloy’s grain structure is refined to achieve optimal strength and durability. Skilled technicians monitor every stage of the forging cycle to ensure that the rod’s chemical composition maintains the precise ratio of titanium, aluminium, and vanadium, thereby meeting the stringent requirements for Grade 5 classification.
In many modern facilities, sophisticated computer numerical control (CNC) equipment is used to machine the rod into detailed shapes and profiles. When fabricating customised dimensions, manufacturers employ specialised tooling that is specifically designed for the Grade 5 alloy’s unique mechanical properties. This advanced manufacturing approach helps reduce material waste, improve precision, and deliver consistently high-quality rods suited for applications that demand both lightweight construction and robust performance.
2. Quality Control Measures
Quality assurance protocols for Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5 begin with thorough inspection of the incoming alloy billets. Once the rods are shaped and machined to meet the desired customised dimensions, non-destructive testing methods—such as ultrasonic scanning and dye penetrant testing—are employed to detect any hidden flaws. By evaluating microscopic cracks or inclusions, researchers and engineers ensure that these rods meet established standards before shipment.
Continuous monitoring of temperature and pressure during the refinement phases helps maintain a consistent microstructure throughout each rod batch. Visual inspections, dimensional checks, and hardness measurements are regularly conducted to verify that every rod aligns with Grade 5 specifications and performance parameters. These rigorous quality control measures guarantee that the final product can reliably withstand demanding conditions, whether deployed in aerospace assemblies, high-performance sports equipment, or medical device components.
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