TM7606 Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5, Dia. 1/8 inch

Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5, Dia. 1/8 inch Description

This high-performance Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V), UNS R56400, Grade 5, measures 1/8 inch in diameter and is manufactured to meet ASTM B348 specifications. Renowned for its exceptional strength-to-weight ratio, it offers outstanding corrosion resistance in demanding environments, making it a top choice for aerospace, medical, and marine applications. Its unique blend of aluminium and vanadium enhances the alloy’s mechanical properties, delivering high tensile strength and long-term reliability even at elevated temperatures.

Produced under strict quality standards, this titanium alloy rod ensures consistent performance and dimensional accuracy. Its low density, combined with significant fatigue resistance, allows for innovative designs while reducing overall component weight. Whether required for critical aerospace components, surgical implants, or advanced engineering projects, this Grade 5 rod upholds uncompromising quality and reliability.

Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5, Dia. 1/8 inch Applications

Ti-6Al-4V, also referred to as Grade 5 titanium, is a high-strength, lightweight, and corrosion-resistant alloy. The 1/8-inch diameter rod variant is especially suited for challenging applications where durability and precision are essential. Its outstanding mechanical properties make it a preferred choice in aerospace, medical, and automotive industries, delivering reliable performance under extreme environmental conditions and high-stress demands. This versatile alloy remains a benchmark for innovation in various advanced fields.

1. Aerospace Applications

·         High-Strength Fasteners: The 1/8-inch rods are used in bolts and rivets that require excellent tensile strength and corrosion resistance.

·         Structural Brackets: Compact rods reinforce aircraft frames and support various load-bearing components exposed to elevated stresses.

·         Landing Gear Components: The alloy’s toughness ensures reliable load-bearing capacity for critical landing gear structures.

2. Medical Applications

·         Orthopaedic Pins: Ti-6Al-4V rods offer secure bone fixation and minimise tissue rejection due to their biocompatibility.

·         Surgical Guides: Their stiffness and corrosion resistance provide precise instrument placement even under repeated sterilisation.

·         Dental Screws: The lightweight nature and high strength of these rods support stable and long-lasting dental implants.

3. Automotive Applications

·         Engine Components: Ideal for connecting rods and valve retainers, where reduced weight and superior strength are crucial.

·         Exhaust System Brackets: The alloy’s heat resistance ensures long-term stability in harsh, high-temperature conditions.

·         Suspension Upgrades: The rod's rigidity and low density improve vehicle handling and overall performance.

Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5, Dia. 1/8 inch Packaging

Each Ti-6Al-4V rod is carefully secured in corrosion-resistant polythene wrap, then placed in a rigid, vacuum-sealed bag to prevent oxidation. For additional protection, we incorporate desiccant packs to absorb moisture and place the rods in foam-lined shipping cartons. Customised labelling and packaging configurations are available upon request to accommodate specific handling, storage, and branding needs.

Packaging: Vacuum sealed, Wooden Box, or Customised.

Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5, Dia. 1/8 inch FAQs

Q1: What are the key material properties of Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5, Dia. 1/8 inch?

A1: This alloy typically contains 6% aluminium and 4% vanadium, with the balance being titanium. It exhibits an excellent strength-to-weight ratio, high tensile strength (around 950 MPa), and robust corrosion resistance in challenging environments. The microstructure is categorised as alpha-beta, providing a good combination of ductility and toughness. It also offers superior fatigue strength and can handle elevated temperatures without significant loss of mechanical integrity.

Q2: How can Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5, Dia. 1/8 inch be processed or fabricated?

A2: Common processing methods include forging, rolling, and machining with specialised tooling designed for titanium alloys. Preheating may be employed before hot working to maintain optimal ductility. Welding is achievable using techniques such as TIG, but the work area must be rigorously shielded to prevent oxidation. Heat treatments can be performed to refine microstructure and tailor mechanical properties, ensuring the final product meets specific application requirements.

Q3: Which quality standards and certifications apply to Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5, Dia. 1/8 inch?

A3: This alloy typically conforms to ASTM B348 or ASME SB348 for titanium bars and billets, while aerospace applications often call for AMS 4928 specifications. Manufacturers generally comply with ISO 9001 or AS9100 to ensure rigorous quality management. Additional non-destructive testing, chemical composition analysis, and mechanical property certifications may be required for high-performance sectors, depending on customer or regulatory requirements.

Related Information

1. Manufacturing Process

Produced through a carefully orchestrated sequence of melting, forging, and rolling, the Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5, Dia. 1/8 inch undergoes strict temperature and atmospheric controls to preserve its exceptional mechanical properties. The alloy is typically melted in a vacuum or inert environment to minimise contamination, which is critical in maintaining the purity and consistency required for Grade 5 titanium. Once the initial form is achieved, the rod is precisely shaped and thoroughly inspected to confirm that its diameter remains within the specified 1/8 inch tolerance.

Ensuring uniformity during the forging and rolling phases is vital for enhancing the rod’s grain structure and overall performance. Specialised equipment applies controlled pressure and heat to the initial billets, refining the microstructure of the material. This meticulous attention to detail results in a hardened and homogeneous Titanium Aluminium Vanadium Alloy Rod that meets industry requirements while offering uncompromising strength and corrosion resistance.

2. Applications in Advanced Industries

Identified as a prime choice for weight-sensitive and high-performance applications, this Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5, Dia. 1/8 inch is extensively utilised in aerospace structures, satellite components, and advanced defence technologies. Its superior strength-to-weight ratio allows engineers to optimise designs without sacrificing durability or reliability. The slender diameter of 1/8 inch makes it particularly useful for intricate assemblies where precision and minimal mass are essential.

Challenging conditions in medical and energy sectors also rely on Grade 5 titanium rods for critical operations. Within biomedical implants and high-speed turbine blades, the titanium alloy’s unique blend of structural integrity and biocompatibility underscores its importance. Thanks to its impressive mechanical properties and dimensional accuracy, this rod continues to be a staple in forward-thinking projects requiring durability, resistance to corrosion, and a streamlined profile.