TM7609 Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 0.002 inch

Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 0.002 inch Description

Our Ti-6Al-4V Titanium Alloy Wire, UNS R56400 (Grade 5), is designed to provide high strength, corrosion resistance, and biocompatibility, even at an ultra-fine 0.002-inch diameter. Recognised for its fatigue resistance and lightweight properties, this alloy is widely used in sectors where reliability and longevity are critical, such as aerospace, medical, and precision instrumentation. Its mechanical characteristics ensure stable performance under demanding operating conditions.

Manufactured in strict accordance with ASTM B348 standards, each spool undergoes comprehensive quality checks to ensure consistency, precision, and purity. Whether applied in critical medical implants or high-stress aerospace applications, our Ti-6Al-4V wire offers high durability and performance. With its balance of strength and corrosion protection, this titanium wire provides a reliable solution for challenging engineering projects.

Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 0.002 inch Applications

Ti-6Al-4V Titanium Alloy Wire (UNS R56400, Grade 5) with a fine diameter of 0.002 inch is recognised for its strength-to-weight ratio and corrosion resistance. Its high-grade material composition provides reliable performance under extreme conditions, making it suitable for various industrial applications. Below are significant applications of this titanium wire across different sectors.

1. Electronics Applications

·         Micro-Sensor Conductors: The wire’s fine diameter and high conductivity allow for precise signal transmission in small sensor assemblies.

·         Precision Circuit Windings: The wire’s combination of strength, ductility, and thermal stability ensures reliable performance in intricate circuit windings and coils.

2. Medical Applications

·         Surgical Suture Reinforcement: The high strength of the alloy increases suture durability, minimising the risk of material failure during complex procedures.

·         Orthodontic Arch Wires: The non-toxic, biocompatible nature of the alloy assists in crafting stable and comfortable orthodontic arch wires.

3. Aerospace Applications

·         High-Strength Fasteners: Lightweight and robust, these wires serve as secure fasteners capable of withstanding high loads and temperature extremes.

·         Lightweight Structural Reinforcements: With excellent tensile strength and rigidity, the wire offers structural support in weight-critical aerospace components.

Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 0.002 inch Packaging

To ensure maximum protection during transport and storage, the Ti-6Al-4V Titanium Alloy Wire UNS R56400 (Grade 5), measuring 0.002 inch in diameter, is carefully coiled onto a specialised spool. The spool is enclosed in vacuum-sealed packaging with corrosion inhibitors to prevent moisture damage. Additional cushioning materials provide shock protection. Custom packaging options are available for specific customer requirements, allowing variations in spool size, protective layers, and labelling as necessary.

Packaging: Vacuum sealed, Wooden Box, or Customised.

Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 0.002 inch FAQs

Q1: What are the key material properties of Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 0.002 inch?

A1: Ti-6Al-4V Grade 5 wire, with a diameter of 0.002 inch, is recognised for its high strength-to-weight ratio, excellent corrosion resistance in various environments including saltwater and bodily fluids, and good biocompatibility. This alpha-beta titanium alloy typically offers a tensile strength of up to 130 ksi and a favourable fatigue life. It also provides a stable microstructure, enabling performance in aerospace, medical, and other demanding applications.

Q2: How is Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 0.002 inch typically processed and fabricated?

A2: Processing of Ti-6Al-4V Grade 5 wire at 0.002 inch diameter often involves precision cold drawing techniques to achieve the desired dimensional tolerances and mechanical properties. Manufacturers use specialised equipment to maintain tight control over tension, temperature, and handling. The alloy can also be formed or laser-welded in advanced assemblies. Heat treatment processes like stress relieving can optimise microstructure, resulting in improved fatigue strength, ductility, and overall performance.

Q3: Which quality standards and certifications apply to Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 0.002 inch?

A3: Ti-6Al-4V Grade 5 wire at 0.002 inch diameter typically meets rigorous aerospace and medical standards. Common applicable specifications include AMS 4967 or AMS 4954 for titanium alloy wire, as well as ASTM B348 for bars and billets. Manufacturers often hold ISO 9001 or AS9100 certifications to guarantee consistent quality and traceability. Additional certifications, such as NADCAP for special processes, further validate compliance with industry requirements.

Related Information

1. Quality Control Measures

Ensuring rigorous consistency in the production of Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 0.002 inch is essential for achieving reliable mechanical performance. Manufacturers utilise optical measurement systems and microhardness testing to verify that the wire diameter complies with tight tolerances, reflecting the precision needed in critical applications.

Laboratory-grade testing protocols are also employed to confirm that the chemical composition remains consistent with Grade 5 specifications. By using non-destructive evaluation methods such as ultrasonic inspections, any micro-defects or inclusions can be identified and addressed early, ultimately enhancing the quality of this ultra-fine titanium alloy wire.

2. Applications in Advanced Industries

Medical device manufacturers rely on Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 0.002 inch for creating specialised tools and components that demand both lightweight construction and biocompatibility. Intricate surgical instruments, for example, benefit from the wire’s strength-to-weight ratio and corrosion resistance, contributing to reliable and durable medical equipment.

Aerospace and space exploration-related technologies will also benefit from the properties of this ultra-fine titanium alloy wire. Small-scale thrusters, satellite components, and intricate sensor assemblies can all take advantage of the wire’s tensile strength and thermal stability, enabling efficient designs in performance environments.