Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 0.004 inch Description
Ti-6Al-4V Titanium Alloy Wire (UNS R56400, Grade 5) at 0.004 inch diameter offers an exceptional strength-to-weight ratio and excellent corrosion resistance, making it a trusted choice for demanding applications. Its high tensile strength and biocompatibility make this alloy a top pick in medical device manufacturing, while its ability to withstand extreme temperatures and environmental conditions makes it equally useful in aerospace and defence systems.
Manufactured in strict accordance with ASTM B348 standards, this wire ensures consistent mechanical properties and reliable performance. It undergoes rigorous quality checks to guarantee precision in dimensions, surface finish, and overall integrity. From intricate surgical instruments to advanced electronic components, Ti-6Al-4V wire delivers strength, durability, and reliability for projects where both performance and quality are paramount.
Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 0.004 inch Applications
Ti-6Al-4V titanium alloy wire (UNS R56400, Grade 5) with a diameter of 0.004 inch is well-suited for a wide variety of demanding applications. Its high strength-to-weight ratio, superior corrosion resistance, and excellent biocompatibility ensure reliability in industries ranging from medical devices to aerospace. This wire’s precision and durability make it ideal for advanced manufacturing processes requiring minimal tolerances. Below are some key application areas demonstrating its capabilities.
1. Medical Applications
· Microvascular Stent Frameworks: Its biocompatibility and corrosion resistance make it ideal for stent structures that must function reliably within the body.
· Orthopaedic Reinforcement: The high tensile strength helps brace critical structural components in implants without adding excessive weight.
· Surgical Suture Supports: An ultra-fine diameter provides precision for sutures, especially in delicate procedures requiring minimal invasiveness.
2. Aerospace and Defence Applications
· Micro-Scale Actuation Springs: A high fatigue life and excellent stability make this wire suitable for micro-springs in advanced guidance systems.
· High-Performance Sensor Connectors: Corrosion resistance ensures dependable data transfer in harsh flight environments.
· Lightweight Structural Fasteners: A superior strength-to-weight ratio reduces overall mass in defence equipment while maintaining robustness.
3. Precision Electronics Applications
· Miniature Coil Windings: The fine diameter is perfect for tightly wound inductors and transformers in compact electronic assemblies.
· High-Frequency Connectors: The alloy’s conductivity and minimal signal loss make it ideal for specialised RF connectors.
· Electroplating Substrates: Stable and uniform surface properties enable consistent plating results in microcircuits.
Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 0.004 inch Packaging
Our Ti-6Al-4V Titanium Alloy Wire, UNS R56400, Grade 5, Dia. 0.004 inch, is meticulously packaged within multiple protective layers to safeguard against humidity and physical damage. Vacuum-sealed plastic pouches, combined with desiccant packs, minimise oxides and corrosion risks. Each spool is then placed into a sturdy, impact-resistant box for secure transit. Customised labelling, quantity, and packaging configurations are available upon request, ensuring the wire meets your precise project specifications.
Packaging: Vacuum sealed, Wooden Box, or Customised.
Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 0.004 inch FAQs
Q1: What are the key material properties of Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 0.004 inch?
A1: Ti-6Al-4V (UNS R56400) Grade 5 titanium alloy wire, measuring 0.004 inch in diameter, is notable for its high strength-to-weight ratio, elevated corrosion resistance, and outstanding biocompatibility. This α-β alloy exhibits a tensile strength typically exceeding 827 MPa and demonstrates good fatigue resistance. The wire also offers excellent formability and low thermal expansion. Its moderate ductility and stable microstructure make it highly suitable for critical applications in aerospace, medical, and industrial sectors.
Q2: Which processing methods can be used to fabricate Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 0.004 inch?
A2: Ti-6Al-4V Grade 5 wire at 0.004-inch diameter can be processed through precision cold drawing and annealing operations that optimise its microstructure. It may be straightened, coiled, or cut to length according to specific project requirements. Vacuum annealing is often employed to refine mechanical properties, while advanced cleaning processes are used to remove surface impurities. Careful tension control and continuous monitoring ensure consistent diameter and uniform material performance.
Q3: Which quality standards and certifications apply to Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 0.004 inch?
A3: This titanium alloy wire typically meets stringent aerospace and medical standards like AMS 4967 and ASTM B348, ensuring its chemical composition and mechanical characteristics comply with industry benchmarks. Additional certifications such as ISO 9001 may be applied to manufacturing processes for quality assurance. Strict inspection protocols, including dimensional checks, ultrasonic testing, and chemical analysis, are often used to confirm adherence to specifications and maintain consistent product reliability.
Related Information
1. Manufacturing Process
Melted in vacuum or inert-atmosphere furnaces, Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5 is then cast into ingots that undergo multiple forging phases to refine the metallurgical structure. Once the billet is formed, a series of cold-drawing steps begins, gradually reducing the cross-sectional area to the extremely fine Dia. 0.004 inch dimension. Each draw pass is carefully monitored for temperature control and tension, ensuring that the wire’s microstructure remains uniform throughout.
After achieving the desired diameter, the wire undergoes stress-relief treatments to enhance its mechanical consistency and overall reliability. Advanced annealing techniques stabilise the Ti-6Al-4V alloy, preventing micro-cracking or brittleness that might arise from repeated deformation. This rigorous methodology facilitates the production of high-strength, precision-grade wire suitable for critical applications requiring both elevated mechanical performance and biocompatibility.
2. Applications in Advanced Industries
Industries such as aerospace and medical devices frequently integrate Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 0.004 inch for its balance of weight, strength, and corrosion resistance. This ultra-fine wire is often utilised in intricate components, including surgical instruments and aerospace fasteners, where minimal mass is vital to optimising efficiency while maintaining stringent structural integrity standards.
Ultrasound transducer manufacturers also benefit from the miniature diameter of this titanium wire, leveraging its conductive and mechanical properties to create precise, high-fidelity medical imaging equipment. The wire’s ability to withstand harsh operating conditions, combined with a biocompatible nature, makes it essential in environments that demand elevated reliability and long-term performance.
Converters & Calculators
Write for Us
