TM7611 Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 1 mm

Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 1 mm Description

Ti-6Al-4V Titanium Alloy Wire (UNS R56400, Grade 5) with a 1 mm diameter is widely acknowledged for its noteworthy balance of strength, lightweight composition, and excellent corrosion resistance. Complying with ASTM B348, this alloy achieves impressive tensile strength and high fracture toughness, making it a popular choice in aerospace, motorsport, and medical implant applications. Its low density reduces overall component weight without compromising structural integrity, while the chemical composition ensures durability in demanding environments such as saltwater and high-temperature settings.

Manufactured to meet stringent quality standards, Ti-6Al-4V offers resistance to fatigue and stress-corrosion cracking. The wire’s uniform diameter and surface consistency allow for straightforward fabrication, welding, and forming, enabling precise and reliable results. From lightweight structural components to high-performance medical devices, this Grade 5 wire delivers consistent performance and longevity, solidifying its role as a critical solution for essential applications.

Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 1 mm Applications

Ti-6Al-4V Titanium Alloy Wire (UNS R56400, Grade 5) in a 1 mm diameter provides a notable blend of strength, corrosion resistance, and biocompatibility. This versatile material is highly valued across industries requiring lightweight solutions that endure demanding conditions. Its excellent formability and superior mechanical properties make it suitable for a wide range of applications, from intricate medical devices to aerospace structural components.

1. Medical and Dental Applications

·         Orthodontic Archwires: Provide reliable, corrosion-resistant alignment for long-term dental treatments

·         Surgical Sutures: Deliver biocompatible, high-strength closures for critical wound care

2. Automotive and Motorsport Components

·         Exhaust Springs: Maintain resilience under intense vibrations and high temperatures

·         Sensor Wires: Enhance vehicle performance by reducing weight while transmitting accurate data

3. Aerospace and Defence

·         Satellite Frames: Offer lightweight yet robust support for complex orbital assemblies

·         High-Stress Fasteners: Resist extreme environmental conditions and mechanical loads in flight

Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 1 mm Packaging

Each spool of Ti-6Al-4V Titanium Alloy Wire (UNS R56400, Grade 5, Dia. 1 mm) is carefully coiled and sealed in vacuum-packed, anti-corrosion protective film, minimising oxidation and damage. Additional polywrap layers provide moisture resistance and cushioning during transit. Customised labeling, spool sizes, and bundling options are available to meet specific project requirements. Our packaging ensures safe, reliable shipment while preserving the wire’s integrity.

Packaging: Vacuum sealed, Wooden Box, or Customised.

Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 1 mm FAQs

Q1: What are the key material properties of Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 1 mm?

A1: This Grade 5 titanium alloy wire offers a tensile strength around 895 MPa and a yield strength near 828 MPa in annealed condition. With oxidation resistance up to 600°C, it provides excellent corrosion resistance in chloride and acidic environments. The alpha-beta microstructure, containing 6% aluminium and 4% vanadium, ensures high strength-to-weight ratio and biocompatibility, making it suitable for aerospace, medical, and industrial applications.

Q2: How can this titanium product be processed or fabricated?

A2: Ti-6Al-4V wire can be cold drawn to achieve precise diameters, while controlled annealing enhances ductility and stress relief. Advanced machining techniques, such as CNC turning or laser cutting, allow shaping into complex components. Gas tungsten arc welding (GTAW) is recommended for joining, with proper shielding to prevent contamination. Post-processing heat treatments can optimise grain structure, balance mechanical properties, and improve overall performance for demanding applications.

Q3: Which quality standards and certifications apply to Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 1 mm?

A3: Common specifications include ASTM B348 for bars and billets, although drawing stock often references AMS 4928 for Grade 5 titanium. Manufacturers typically follow ISO 9001 or AS9100 for production quality management, ensuring traceability and consistency. Material test reports detail chemical composition, mechanical properties, and conformance to UNS R56400. Nadcap accreditation may apply for special processes, such as heat treatment and welding, to meet stringent aerospace and medical requirements.

Related Information

1. Industry Standards and Certifications

A wide range of recognised specifications ensures that Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 1 mm meets compliance requirements in numerous markets. From aerospace guidelines such as AMS specifications to international quality benchmarks like ISO 9001, manufacturers consistently verify that this wire’s composition and strength align with strict industry rules. Because it demonstrates a precise balance of aluminium and vanadium content, each batch undergoes stringent documentation to confirm it satisfies both global and regional standards for aerospace, chemical processing, and medical device applications.

Bureau Veritas and other notable certification bodies often conduct audits of facilities producing Grade 5 Ti-6Al-4V wire. These inspections confirm the material’s ability to safely function under critical conditions, especially in environments where reliability and low weight are key. By following each step mandated by these strict programmes, suppliers ensure that the 1 mm diameter wire exhibits stable properties, consistent diameter tolerances, and minimal impurities, paving the way for its acceptance across various high-stakes sectors.

2. Applications in Advanced Industries

Aerospace and motorsport sectors have adopted Ti-6Al-4V Titanium Alloy Wire UNS R56400, Grade 5, Dia. 1 mm for critical structural elements and fasteners. The high strength-to-weight ratio of this titanium alloy, enhanced by monitored aluminium and vanadium additions, plays a pivotal role in reducing overall component mass while maintaining durability. This balance of properties gives engineers the flexibility to design lightweight, high-performance assemblies that excel under extreme stress, whether in a jet engine bracket or a race car suspension system.

Despite the wire’s ultra-thin 1 mm diameter, advanced industries in medical technology also rely on Grade 5 Ti-6Al-4V for intricate surgical instruments and implants. Its biocompatibility is a priority, ensuring minimal risk of adverse tissue reactions in human patients. Thanks to the wire’s dimensional stability, medical device manufacturers can craft precision-driven devices that demand exact curvature and tensile characteristics, showcasing the alloy’s significance in modern healthcare and technological innovation.