WM7649 Tungsten Rhenium Alloy Wire W-Re5, Dia. 1 mm

Tungsten Rhenium Alloy Wire W-Re5, Dia. 1 mm Description

Tungsten Rhenium Alloy Wire W-Re5, with a diameter of 1 mm, provides excellent mechanical strength and thermal stability for high-temperature and high-stress applications. Tungsten’s inherent hardness and rhenium’s ability to enhance ductility make this alloy wire a preferred option for demanding environments. Its significant resistance to creep and corrosion ensures reliable performance in industries such as aerospace, electronics, and nuclear engineering.

Produced in accordance with ASTM E696 standards, this W-Re5 alloy wire undergoes rigorous quality control measures to meet exacting requirements. Its uniform composition provides consistent heat transfer properties and dimensional accuracy, making it suitable for thermocouple and heating element applications. Whether used in research laboratories or critical industrial settings, this expertly manufactured wire embodies reliability, durability, and precision, reflecting the excellence of our production processes.

Tungsten Rhenium Alloy Wire W-Re5, Dia. 1 mm Applications

With its exceptional mechanical strength, corrosion resistance, and resilience at high temperatures, tungsten rhenium alloy wire W-Re5 (1 mm diameter) finds extensive applications across various high-performance industries. Its reliable conductivity, durability, and dimensional stability make it a preferred material for mission-critical systems. From aerospace engineering to electronics manufacturing, this wire adapts to some of the most demanding environments, ensuring efficient and long-lasting functionality.

1. Aerospace Applications

·         High-Temperature Probes: Provide accurate measurements in rocket engine testing

·         Ion Thruster Electrodes: Offer robust electron emission for electric propulsion systems

·         Satellite Structural Supports: Maintain mechanical stability in extreme orbital conditions

2. Electronics Applications

·         High-Precision Resistors: Deliver stable performance in sensitive circuit designs

·         Vacuum Tube Filaments: Resist thermal stress for reliable electron emission

·         Semiconductor Wafer Carriers: Withstand process temperatures without warping

3. Industrial Heating Systems

·         Vacuum Furnace Elements: Sustain intense heat and maintain dimensional accuracy

·         Thermocouple Sensors: Ensure precise temperature measurement under heavy loads

·         Hot Isostatic Pressing Moulds: Withstand extreme pressures for powder consolidation

Tungsten Rhenium Alloy Wire W-Re5, Dia. 1 mm Packaging

The Tungsten Rhenium Alloy Wire W-Re5, Diameter 1 mm, is carefully spooled on corrosion-resistant reels and vacuum-sealed to minimise oxidation. Each package includes cushioning materials and moisture-absorbing desiccants, ensuring long-term preservation and protection from external elements. A durable exterior box or crate safeguards the contents during transit, while customised labelling, spool sizes, and additional protective layers are available upon request to suit specific shipping and storage requirements.

Packaging: Vacuum sealed, Wooden Box, or Customised.

Tungsten Rhenium Alloy Wire W-Re5, Dia. 1 mm FAQs

Q1: What are the key material properties of Tungsten Rhenium Alloy Wire W-Re5, Dia. 1 mm?

A1: Tungsten Rhenium Alloy Wire (W-Re5) is known for its high melting point (approximately 3 420 °C for tungsten), improved ductility, and enhanced mechanical properties at elevated temperatures. The addition of 5% rhenium increases tensile strength and reduces brittleness, making it suitable for thermocouple wires, aerospace components, and high-temperature furnaces. It also offers excellent thermal conductivity, reliable performance under stress, and corrosion resistance in challenging environments.

Q2: How can this Tungsten Rhenium Alloy Wire W-Re5, Dia. 1 mm be processed or fabricated?

A2: Tungsten Rhenium Alloy Wire (W-Re5) can be manufactured using powder metallurgy followed by swaging, rolling, or drawing to achieve the desired diameter. Controlled annealing processes help maintain uniform grain structure and ductility. For some applications, localised heat treatment may be used to optimise mechanical properties. Precision wire drawing equipment ensures tight dimensional tolerances and consistent material integrity throughout the production process.

Q3: Which quality standards and certifications apply to Tungsten Rhenium Alloy Wire W-Re5, Dia. 1 mm?

A3: For Tungsten Rhenium Alloy Wire (W-Re5), recognised standards include ASTM B760 for tungsten materials and, in certain contexts, AMS 7926, which covers refractory metal products. Vendors typically maintain ISO 9001 certifications to ensure quality management, traceability, and consistent production. Thorough documentation, including material test reports and dimensional inspection records, verifies compliance with strict tolerances, chemical composition, and mechanical property requirements.

Related Information

1. Material Properties and Advantages

Tungsten Rhenium Alloy Wire W-Re5, Dia. 1 mm is renowned for its extraordinary strength and high-temperature performance. This combination of tungsten and rhenium yields exceptional mechanical properties, enabling the wire to securely operate in demanding conditions without compromising stability or structural integrity. The W-Re5 grade is known for its enhanced resistance to deformation at elevated temperatures, making it a preferred option for advanced semiconductor manufacturing equipment and specialised aerospace components.

Careful engineering of the tungsten-rhenium ratio in the W-Re5 grade ensures highly mechanical strength and substantial oxidation resistance. Thanks to these properties, the 1 mm diameter wire demonstrates excellent durability in environments characterised by extreme heat, rapid temperature fluctuations, and prolonged operational schedules. Engineers and manufacturers rely on tungsten rhenium alloy wires to maintain performance across a host of applications requiring both precision and resilience.

2. Quality Control Measures

In-depth analysis of each manufacturing batch is undertaken to verify composition uniformity for every Tungsten Rhenium Alloy Wire W-Re5, Dia. 1 mm. This process includes verifying accurate percentages of tungsten and rhenium, as even minimal deviations can impact the wire’s grain structure and mechanical properties. Equipment and techniques conforming to up-to-date measurement standards are routinely employed to ensure that dimensional tolerances remain within tight specifications.

Operations like ultrasonic testing and eddy current inspection are incorporated throughout production to identify any microscopic defects or inconsistencies in the wire’s core. These diagnostic solutions help maintain consistent tensile strength and reliability. Adherence to stringent in-house quality guidelines increases consumer confidence and assures that each W-Re5 wire product matches the highest performance benchmarks in demanding application environments.