WM7659 Tungsten Rhenium Alloy Wire W-Re25, Dia. 0.3 mm

Tungsten Rhenium Alloy Wire W-Re25, Dia. 0.3 mm Description

Tungsten Rhenium Alloy Wire W-Re25, with a precise diameter of 0.3 mm, is designed for applications requiring stability and strength at elevated temperatures. Its composition combines the refractoriness of tungsten with rhenium’s ductility, resulting in a wire capable of maintaining its integrity under operational conditions. Consequently, this alloy is commonly employed in thermocouple systems, high-temperature furnaces, and aerospace components, where accurate measurements and performance are essential.

Manufactured to meet ASTM E696 standards, each spool undergoes quality inspections to ensure consistent dimensions and composition. The production process guarantees uniformity in diameter and mechanical properties, providing reliable results across industrial settings. Choose W-Re25 for its proven durability and performance in demanding environments.

Tungsten Rhenium Alloy Wire W-Re25, Dia. 0.3 mm Applications

Tungsten Rhenium Alloy Wire W-Re25 (0.3 mm diameter) is known for its high melting point, strength, and thermoelectric properties. This combination allows it to perform reliably in extreme environments, particularly in high temperatures and corrosive conditions. With durability and stability, it is widely used across industries for measurement, medical, and aerospace applications.

1. High-Temperature Instrumentation

·        Thermocouple Sensors: Provide precise temperature measurements in extreme heat environments

·        Heating Elements: Deliver consistent performance for furnace and reactor heating needs

·        Sealed Ampoules: Maintain integrity of sensitive materials under elevated temperatures

2. Medical Devices

·        Radiopaque Markers: Enable clear imaging and tracking of instruments during procedures

·        Pacemaker Leads: Offer stability and corrosion resistance in implantable electronics

·        Minimally Invasive Tools: Ensure strength and durability for surgical applications with minimal tissue impact

3. Aerospace Systems

·        Engine Hot Section Components: Resist high temperatures and mechanical stress in propulsion systems

·        Ion Thruster Grids: Provide conductivity and withstand plasma erosion for deep-space propulsion

·        Satellite Propulsion Lines: Safeguard fuel flow under extreme temperature and vacuum conditions

Tungsten Rhenium Alloy Wire W-Re25, Dia. 0.3 mm Packaging

Each spool of tungsten rhenium (25%) wire, 0.3 mm in diameter, is sealed in vacuum packaging to protect against oxidation and contamination. The wire is wound onto sturdy, shock-resistant spools, cushioned with anti-static materials to guard against damage. Anti-corrosion measures, including moisture-absorbing desiccants, ensure high purity. Customised spool sizes and labelling options can be provided to meet specific needs, ensuring safe transport and convenient storage.

Packaging: Vacuum sealed, Wooden Box, or Customised.

Tungsten Rhenium Alloy Wire W-Re25, Dia. 0.3 mm FAQs

Q1: What are the key material properties of Tungsten Rhenium Alloy Wire W-Re25, Dia. 0.3 mm?

A1: The Tungsten Rhenium Alloy Wire W-Re25 (75% tungsten, 25% rhenium) features a melting point around 3 100°C, mechanical strength at elevated temperatures, and ductility compared to pure tungsten. Its composition improves thermal stability, electrical conductivity, and durability. The 0.3 mm diameter wire maintains tight dimensional tolerances, making it suitable for precision components in extreme-temperature applications such as thermocouples or heating elements.

Q2: How can this Tungsten Rhenium Alloy Wire W-Re25, Dia. 0.3 mm be processed or fabricated?

A2: For Tungsten Rhenium Alloy Wire W-Re25, Dia. 0.3 mm, primary processes include precision drawing and rolling for dimensional control. Additional treatments, such as stress relief annealing and controlled atmosphere sintering, maintain mechanical properties. The wire’s strength allows for advanced machining techniques, including laser or EDM cutting. Proper handling and specialised tooling are vital to preserve the wire’s integrity and surface finish.

Q3: Which quality standards and certifications apply to Tungsten Rhenium Alloy Wire W-Re25, Dia. 0.3 mm?

A3: Common quality standards for Tungsten Rhenium Alloy Wire W-Re25, Dia. 0.3 mm include compliance with ASTM B760 for tungsten-based products. Manufacturers maintain ISO 9001 and AS9100 certifications to ensure process controls and traceability. The wire undergoes testing, including chemical composition analysis, dimensional inspection, tensile strength measurement, and surface quality checks. Material certifications and test reports verify adherence to specifications and performance criteria.

Related Information

1. Research and Development

Research efforts surrounding Tungsten Rhenium Alloy Wire W-Re25, Dia. 0.3 mm have significantly influenced high-temperature applications. Engineers continually explore the wire’s temperature stability under extreme conditions, resulting in innovations for specialised thermocouples and aerospace components. Through focused experiments, researchers have gathered data on how deviations in the rhenium ratio can alter the wire’s microstructure, thereby improving performance for sensitive measurement devices.

Extensive development strategies include refining manufacturing approaches to achieve tight diameter tolerances. This is critical for Dia. 0.3 mm wire, where precision can affect tensile strength and thermal conduction. By applying analytical techniques, including advanced microscopy and stress testing, researchers can optimise the wire’s robustness and ensure that W-Re25 compositions meet industry standards for technologies.

2. Comparative Analysis with Alternative Materials

Comparative studies often assess Tungsten Rhenium Alloy Wire W-Re25, Dia. 0.3 mm against prevalent high-temperature wire options, such as nickel-based alloys. While nickel alloys may offer lower initial costs, they often lack the thermal resilience that W-Re25 provides. In environments with intense temperature fluctuations, W-Re25 wire delivers reliability and service life, justifying its use in projects demanding performance.

Evaluations of conductivity and mechanical strength highlight the benefits of tungsten rhenium compositions. Under prolonged exposure to heat, W-Re25 wire maintains structural stability with minimal deformation, preserving its diameter at 0.3 mm. This consistency is crucial for instrumentation, ensuring accurate readings and reducing downtime linked to part failures, distinguishing W-Re25 from less robust alternatives.