AC6693 Aluminum Titanate Ceramic Dosing Tube

Aluminium Titanium Ceramic Dosing Tubes Description

Aluminium titanium ceramic dosing tubes are precision-engineered ceramic components utilised in low-pressure die casting systems to transport molten aluminium from the holding furnace to the mould with precision. Manufactured from aluminium titanate (Al₂TiO₅), these tubes exhibit excellent resistance to thermal cycling, low thermal conductivity, and outstanding non-wettability with molten metals. Their reliable performance in high-temperature environments ensures consistent dosing, extended service life, and reduced maintenance requirements, making them an essential element for high-quality and efficient casting processes.

Applications of Aluminium Titanium Ceramic Dosing Tubes

-Low-pressure die casting (LPDC):

For the accurate dosing of molten aluminium into moulds in automotive and industrial casting processes.

-Manufacturing of aluminium wheels:

For supplying controlled amounts of molten aluminium for the precision casting of lightweight metal wheels.

-Casting of cylinder heads and engine blocks:

Ensures uniform metal flow and high casting quality for engine components in the automotive industry.

-Non-ferrous metal foundries:

Suitable for dosing operations involving molten aluminium and aluminium alloys.

-Automated casting systems:

Integrated into robotic or automated dosing units for uniform and reliable metal feed.

-Transfer systems for molten metal:

Used in controlled environments where precise transfer of molten metal without contamination is required.

Packaging of Aluminium Titanium Ceramic Dosing Tubes

Our products are packaged in custom boxes of various sizes based on material dimensions. Smaller items are securely packaged in PP cartons, while larger items are placed in tailored wooden crates. We ensure strict adherence to packaging specifications and the use of appropriate cushioning materials to provide optimal protection during transport.

Packaging: Carton, wooden crate, or customised solutions.

For further information, please refer to the packaging details.

Manufacturing Process

1)Testing Procedures

(1) Chemical composition analysis - Verified using techniques such as GDMS or XRF to ensure compliance with purity requirements.

(2) Mechanical properties testing - Includes tests for tensile strength, yield strength, and elongation to evaluate material performance.

(3) Dimensional testing - Measures thickness, width, and length to ensure compliance with specified tolerances.

(4) Surface quality inspection - Check for defects such as scratches, cracks, or inclusions through visual and ultrasonic inspection.

(5) Hardness testing - Determines the material hardness to confirm consistency and mechanical reliability.

For detailed information, please refer to the SAM testing procedures.

FAQs about Aluminium Titanium Ceramic Dosing Tubes

Q1: What are aluminium titanium ceramic dosing tubes?

A: These are precision ceramic tubes made from aluminium titanate (Al₂TiO₅), designed to direct controlled amounts of molten aluminium from a holding furnace into a mould in low-pressure die casting systems.

Q2: What are the advantages of using aluminium titanate for dosing tubes?

A: Key advantages include:

Excellent resistance to thermal cycling

Low thermal conductivity

Outstanding non-wettability with molten aluminium

Long service life with reduced maintenance

High dimensional stability in high-temperature environments

Q3: Can the dosing tubes be customised?

A: Yes, they can be customised in terms of length, diameter, wall thickness, flanges, and additional features such as grooves or coatings based on specific applications.

Performance Comparison Table with Competing Products

Related Information

Customisable options for aluminium titanium ceramic dosing tubes:

-Shapes and dimensions:

Complex three-dimensional shapes

Wide range of sizes available

Curved or angled designs

-Tolerance range:

From fine to coarse tolerances

Precision machining available upon request

-Surface and structural features:

With or without coatings (e.g. Boron nitride)

With or without groove(s)

With or without hole(s)

With or without flange(s)

-Special requirements:

Custom geometries for specific casting systems

Compatibility with high-precision or automated processes

Options for enhanced thermal or corrosion resistance