TM6613 Titanium Stub Ends

Titanium Stub Ends Description

Titanium Stub Ends are a key component in pipe fitting systems, providing excellent performance across various industrial applications, particularly in chemical processing. These fittings, made from Grade 2 Titanium, are significantly lighter than steel while offering superior corrosion resistance. Titanium Stub Ends comply with the dimensional tolerances outlined in ASME B16.9, ensuring reliable and accurate performance.

These fittings are employed to connect pipes with flange connections, facilitating a secure and tight joint. Additionally, the flange is formed using a method known as "flanging." This process shapes a part of the tube to create a flange with a specific angle or wall thickness, optimising the strength and durability of the fitting. Titanium Stub Ends are ideal for environments with high corrosion risk, extending the lifespan of piping systems while simultaneously reducing maintenance costs.

Titanium Stub Ends Specification

Characteristics

Chemical Composition(%)

*Theabove product information is based on theoretical data. For specific requirements and detailed enquiries, please contact us.

Specification

For further specifications and details, please contact us.

Titanium Stub Ends Applications

• Chemical Processing Industry

Titanium stub ends are commonly employed in chemical processing facilities, where corrosion resistance is crucial. They are utilised to connect pipes with flanges in systems handling aggressive chemicals, acids, and corrosive liquids.

• Oil and Gas Industry

In the oil and gas sector, Titanium stub ends are employed in pipelines transporting crude oil, natural gas, and other petroleum products. Their corrosion resistance to sulphur compounds, salts, and harsh environmental conditions makes them suitable for both offshore and onshore applications.

• Marine and Offshore Engineering

The excellent corrosion resistance of Titanium to seawater makes Titanium stub ends a good choice for marine and offshore applications. They are used in water lines, ballast systems, and heat exchangers on ships and offshore oil platforms.

• Aerospace and Aviation

Titanium stub ends are used in aerospace applications, such as fuel lines and hydraulic systems, where both strength and corrosion resistance are vital. Their low weight and durability make them ideal for aerospace engineers.

Packing of Titanium Stub Ends

Our products are packed in custom boxes of various sizes based on material dimensions. Small items are securely packed in PP boxes, while larger items are placed in purpose-built wooden crates. We ensure strict adherence to packaging customisation and the use of appropriate cushioning materials to provide optimal protection during transport.

Packing: Box, Wooden crate, or custom.

Manufacturing Process

• Testing Procedures

• Chemical composition analysis - verified using techniques such as GDMS or XRF to comply with purity requirements.
• Mechanical property testing - includes tensile strength, yield strength, and elongation tests to evaluate material performance.
• Dimensional testing - measures thickness, width, and length to ensure compliance with specified tolerances.
• Surface quality inspection - checks for defects such as scratches, cracks, or inclusions through visual and ultrasonic examination.
• Hardness testing - determines material hardness to confirm uniformity and mechanical reliability.

Frequently Asked Questions about Titanium Stub Ends

Q1. What is a Titanium Stub End?

A Titanium stub end is a type of pipe fitting used to connect pipes to flanges or other pipe fittings. It is made from Grade 2 Titanium and provides a secure and corrosion-resistant connection, making it suitable for harsh industrial environments such as chemical processing, oil and gas, and marine applications.

Q2. What advantages does Titanium offer for stub connections?

Titanium is highly corrosion-resistant, particularly in aggressive environments such as acids, seawater, and chemical solutions. Moreover, it is significantly lighter than steel, which simplifies the handling and installation of Titanium stub ends while providing exceptional durability and longevity.

Q3. What standards do Titanium stub ends comply with?

Titanium stub ends comply with the dimensional tolerances specified in ASME B16.9, thereby ensuring consistent and reliable performance in piping systems. These standards ensure that the fittings meet the necessary requirements for size, pressure, and welding connections.

Performance Comparison Table with Competing Products

TA1 vs. TA9 vs. TZM

Related Information

• Performance Features of Titanium Pipe Fittings

• Exceptional corrosion resistance

Titanium pipe fittings exhibit high corrosion resistance under various harsh conditions. This is because Titanium quickly forms a dense and stable oxide layer (TiO₂) upon contact with air or oxidising substances. This oxide barrier prevents exposure of the material to further corrosive elements, providing built-in protection for the material. In industries such as chemical processing, Titanium fittings withstand aggressive acids like concentrated sulphuric and nitric acid, as well as highly corrosive substances like seawater and brine. This enables reliable long-term transport of corrosive liquids and reduces the need for frequent maintenance or replacement of components.

• High strength and notable toughness

Titanium pipe fittings are known for their remarkable strength, which ranges between 300 MPa and over 1 000 MPa depending on the alloy grade and manufacturing process. In addition to their strength, these fittings also exhibit excellent toughness, allowing them to absorb pressure, shocks, and vibrations without breaking under load. This combination of strength and durability guarantees reliable performance even under high-pressure conditions and external forces, making them ideal for demanding applications such as chemical high-pressure systems and marine engineering.

• Temperature resistance

Titanium has a high melting point of approximately 1 668 °C, ensuring stable performance across a wide temperature range. Although strength may decline at elevated temperatures, Titanium pipe fittings retain their integrity and strength at moderately high temperatures (e.g. 300-400 °C), making them suitable for heat exchange applications in the medium temperature range. Furthermore, Titanium performs excellently in cryogenic environments, such as in liquefied gas transport systems, where it remains solid and does not become brittle, ensuring safe operation at low temperatures.

• Excellent biocompatibility

Due to their excellent biocompatibility, Titanium pipe fittings are extensively used in medical applications. Titanium causes only minimal immune reactions in the human body, making it an ideal material for medical systems such as artificial blood vessels and dialysis devices. It interacts seamlessly with human tissues and fluids, causing no inflammation or adverse reactions, thereby ensuring safety and efficacy in medical use.

• Lightweight properties

With a density of approximately 4.51 g/cm³, Titanium is significantly lighter than many commonly used metals such as steel and Copper. This lightweight feature makes Titanium pipe fittings highly advantageous in industries such as aerospace and automotive, where reducing weight is crucial. Thus, the use of Titanium fittings in aircraft fuel and hydraulic systems helps to decrease the overall weight of the aircraft, reducing fuel consumption and enhancing handling characteristics.