Customised Wire Fabrication

Stanford Advanced Materials (SAM) offers a large range of wire types and materials. The range includes coated, galvanised, uncoated, insulated and micro wires. We utilise customised precision drawing and redrawing processes to meet exact tolerances. Our processes also include wire deburring, chamfering and customised temperature treatments for specific performance requirements.

We supply wires in customised lengths and quantities. They are suitable for noble metals, non-ferrous metals, rare earth metals, refractory metals and transition metals. We focus on measured production precision and quality. SAM is a reliable partner for customised wire production requirements.

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Coated or electroplated wires

Engineers apply a protective or conductive layer to wires through coating or galvanisation. This layer improves durability, electrical conductivity and resistance to corrosion.

Customised wires made from raw metal and alloys

Manufacturers produce uncoated metal and alloy wires without surface coatings. Industrial and electrical sectors use these wires. The wires meet established specifications for conductivity and tensile strength.

Customised Insulated Metal and Alloy Wires

Metal and alloy wires incorporate customised insulation. It is designed to enhance electrical performance, safety, and durability. A 15% reduction in electrical resistance was observed in controlled laboratory tests. Safety metrics improved by 10%. Material durability increased by 20%.

Customised Micro Wires

Customised micro wires are manufactured to strict specifications. They typically have diameters below 25 µm with tolerances of ±0.5 µm. Engineers deploy these wires in applications that require measurement errors below 1%. Consequently, the wires meet precise performance criteria.

Repositioning of wires according to specified tolerances

Customised precision drawing and redrawing of wires ensures wires are manufactured within specific tolerances. Measured tolerances of ±0.005 mm are maintained, thereby ensuring accuracy and consistency.

Customised specifications for aerospace and medical technology

Client-specific specifications ensure that the wires and components comply with the stringent guidelines and standards required in aerospace and medical technology. Their performance has been verified using standardised testing procedures.

Customised coils and packaging

Coils and packaging materials are used for packing and transporting products such as wires to ensure secure storage and enable straightforward handling.

Customised Tempi

Custom Tempers adjust material hardness and flexibility. They optimise performance for specified applications in various industrial sectors.

Straight wires

Straight wires are processed and delivered in uniform lengths. This method yields dimensional consistency and permits standardised utilisation in multiple applications.

Wire deburring and edge chamfering

Engineers use wire deburring and chamfering to remove burrs and generate edges; dimensional tolerances are maintained within ±0.05 mm, and application requirements are achieved.

Wires produced in customised lengths and quantities

Wires produced in defined lengths and quantities satisfy explicit project specifications. Given that projects have distinct material requirements, the supply chain adjusts accordingly.

*Customers who purchase our products enjoy 1. Discounted prices 2. Expedited service.

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Complete List of Services

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