CU8126 Low Silicon Bronze Rod C65100, Dia. 3 mm

Low Silicon Bronze Rod C65100, Dia. 3 mm Description

Manufactured to ASTM B98/B98M standards, our Low Silicon Bronze Rod C65100 in a 3 mm diameter offers exceptional mechanical strength, corrosion resistance, and a sleek finish. With a controlled amount of silicon, it maintains notable ductility while delivering superior conductivity. The combination of these properties makes it ideal for applications in marine hardware, architectural frameworks, and general industrial uses.

Precision-engineered to stringent quality guidelines, each rod is consistently uniform in dimension and performance. Its durability under adverse conditions ensures reduced maintenance and a prolonged service life. Whether for welding, brazing, or specialized electrical components, our C65100 rod provides reliability that meets the demands of modern manufacturing and design.

Low Silicon Bronze Rod C65100, Dia. 3 mm Applications

Low Silicon Bronze Rod C65100, with a diameter of 3 mm, is prized for its excellent mechanical strength, corrosion resistance, and superior electrical conductivity. Commonly selected for projects requiring moderate to high electrical performance, this alloy exhibits remarkable formability and resistance to wear. Additionally, its low silicon content enhances its machinability, making it suitable for precision components across diverse sectors.

1. Electronics and Electrical Applications

·         Switch and Relay Components: Provide reliable conductivity while resisting wear under high-speed switching conditions

·         Connector Pins and Terminals: Ensure stable electrical connections in circuits requiring low contact resistance

2. Automotive and Transportation Applications

·         Fuel System Fittings: Maintain corrosion resistance when exposed to various fuels and operating environments

·         Hydraulics and Brake Components: Withstand elevated pressures and provide a secure, leak-free seal

3. General Industrial and Fabrication Applications

·         Fasteners and Bolts: Balance strength with soft ductility to reduce thread wear in machinery

·         Decorative Hardware: Combine an appealing finish with corrosion protection for architectural and furniture accents

Low Silicon Bronze Rod C65100, Dia. 3 mm Packaging

Each Low Silicon Bronze Rod C65100 with a diameter of 3 mm is carefully protected using foam wrap and sealed in a sturdy, vacuum-sealed plastic bag to prevent moisture intrusion. Additional anti-corrosion measures include desiccant packets that absorb excess humidity. The rods are then secured in durable cardboard or wooden crates, ensuring safe transport. Customized labelling and specialised packaging are available upon request to meet unique customer requirements.

Packaging: Vacuum sealed, Wooden Box, or Customised.

Low Silicon Bronze Rod C65100, Dia. 3 mm FAQs

Q1: What are the key material properties of Low Silicon Bronze Rod C65100, Dia. 3 mm?

A1: This alloy typically contains around 97% copper with up to 3% silicon, plus small amounts of other elements. It exhibits excellent corrosion resistance, especially in saltwater and industrial atmospheres, and maintains high electrical and thermal conductivity. With a tensile strength generally ranging from 310 to 420 MPa, it also shows good ductility and formability. This diameter variant ensures consistent mechanical performance and dimensional uniformity.

Q2: How can Low Silicon Bronze Rod C65100, Dia. 3 mm be processed or fabricated?

A2: Low Silicon Bronze Rod C65100 can be processed through cold drawing, bending, and forging, as it is relatively straightforward to shape while retaining strength. Preheating before hot working, typically between 760 and 900°C, ensures improved ductility and minimised stress. It exhibits fair machinability but will require cutting fluids and sharp tooling for best results. Standard welding procedures, including MIG and TIG, also apply.

Q3: Which quality standards and certifications apply to Low Silicon Bronze Rod C65100, Dia. 3 mm?

A3: Low Silicon Bronze Rod C65100 typically meets the requirements of ASTM B98, which covers copper-silicon alloy bars and rods used in general engineering applications. Manufacturers often adhere to ISO 9001 or other quality management systems to ensure consistent traceability and material compliance. Additional certifications, like DFARS or RoHS, may apply based on the application, ensuring environmental and regulatory compliance throughout the supply chain.

Related Information

1. Manufacturing Process

High-precision extrusion is commonly used to produce the Low Silicon Bronze Rod C65100 with a diameter of 3 mm. This method ensures that the rod meets strict dimensional tolerances and maintains consistent mechanical properties throughout each batch. The carefully controlled temperatures and extrusion pressures are crucial for achieving the uniformity and smooth surface finish required for such a narrow diameter. After extrusion, the rod is often subjected to a combination of cold drawing and annealing to refine its grain structure and enhance its overall strength.

To further optimise the manufacturing steps, continuous quality checks are integrated into each stage of production. Automated equipment is used to monitor key parameters, including process temperatures and metal flow rates, which helps maintain consistent hardness and ductility levels in the final rod. Additionally, secondary finishing techniques like straightening and polishing can be employed to improve the aesthetic appeal and dimensional accuracy, ensuring that every Low Silicon Bronze Rod C65100 with a 3 mm diameter meets both performance and visual standards.

2. Comparative Analysis with Alternative Materials

Copper alloys such as brass or aluminium bronze have lower silicon content and may struggle to provide the same blend of corrosion resistance and machinability when compared to Low Silicon Bronze Rod C65100. While some aluminium bronzes feature higher strength, they can be less forgiving to machine at narrow diameters like 3 mm. In contrast, C65100 strikes a balance between mechanical stability and fabricability, making it a more versatile option in various operational environments.

Further differentiating this alloy is its exceptional thermal conductivity and electrical performance, which are often superior to many ferrous and non-ferrous metals. Equipment that demands reliable heat and current transfer, such as welding electrodes and electronic connectors, frequently benefits from C65100's properties. As a result, the Low Silicon Bronze Rod in a 3 mm diameter maintains an edge in applications where consistent conductivity must be paired with minimal material distortion and corrosion resistance.