NB7802 Niobium Alloy C-103 Wire R04295, Dia. 1.0 mm

Niobium Alloy C-103 Wire R04295, Dia. 1.0 mm Description

Niobium Alloy C-103 Wire R04295 is a high-performance refractory metal product recognised for its exceptional strength, outstanding thermal stability, and corrosion resistance in extreme environments. Formulated from niobium, hafnium, and titanium, this alloy maintains its mechanical integrity under elevated temperatures, making it ideal for demanding aerospace applications, rocket propulsion systems, and high-temperature chemical processing. Its unique composition ensures excellent ductility and fatigue resistance, offering reliable performance over extended operational periods.

This 1.0 mm diameter wire meets ASTM B655 standards and undergoes stringent quality checks to ensure precise dimensional tolerances and consistent properties. Manufactured using advanced production methods, the wire upholds strict purity requirements, minimising impurities and guaranteeing superior quality. Whether you require a robust solution for innovative research projects or critical commercial applications, Niobium Alloy C-103 Wire R04295 provides the reliability and performance you can trust.

Niobium Alloy C-103 Wire R04295, Dia. 1.0 mm Applications

Niobium Alloy C-103 Wire R04295, with a diameter of 1.0 mm, is widely recognised for its exceptional strength at high temperatures, excellent formability, and resistance to corrosion. With these attributes, it finds broad utility in demanding environments where reliability and performance are paramount. Below, we explore some notable applications spanning aerospace, power generation, and advanced research sectors.

1. High-Temperature Aerospace Components

·         Rocket Engine Nozzle Reinforcement: Bolsters structural integrity under extreme temperatures.

·         Ion Thruster Filaments: Enables efficient ionisation in advanced electric propulsion systems.

2. Nuclear and Power Generation

·         Thermionic Converters: Facilitates efficient electron flow in high-temperature energy systems.

·         Heat Exchanger Tubes: Resists corrosive and high-heat operating conditions in critical service environments.

3. Advanced Research and Development

·         Laboratory Instrumentation: Provides stable, high-purity conductors for innovative experimental setups.

·         Superconducting Testing Applications: Serves as a reliable material for next-generation magnet and accelerator investigations.

Niobium Alloy C-103 Wire R04295, Dia. 1.0 mm Packaging

Niobium Alloy C-103 Wire R04295, Dia. 1.0 mm is carefully packaged to maintain quality. First, it is wrapped in corrosion-resistant material, preventing exposure to moisture and oxidation. Then, each coil is sealed under vacuum in a robust polymer bag, safeguarding its purity. For added security, protective foam and rigid outer cartons are used. Customised labelling and packaging solutions are available to meet unique requirements.

Packaging: Vacuum sealed, Wooden Box, or Customised.

Niobium Alloy C-103 Wire R04295, Dia. 1.0 mm FAQs

Q1: What are the key material properties of Niobium Alloy C-103 Wire R04295, Dia. 1.0 mm?

A1: Niobium Alloy C-103 (UNS R04295) is a niobium-based alloy containing hafnium and titanium, offering exceptional high-temperature strength and good oxidation resistance. It has a melting point around 2468°C and provides excellent ductility, making it suitable for demanding aerospace and propulsion applications. With a 1.0 mm diameter, its fine-grained microstructure enhances formability, and its low thermal expansion rate ensures dimensional stability under extreme thermal cycling.

Q2: How can this niobium product be processed or fabricated?

A2: Niobium Alloy C-103 Wire R04295, Dia. 1.0 mm can be cold-drawn or swaged to achieve precision dimensions. It is typically annealed in a vacuum or inert atmosphere to optimise ductility and stress relief. For joining, electron-beam and TIG welding are preferred due to niobium’s reactivity at elevated temperatures. Machining should be done at slow speeds with adequate cooling, and pickling or chemical milling can remove surface oxides prior to fabrication.

Q3: Which quality standards and certifications apply to Niobium Alloy C-103 Wire R04295, Dia. 1.0 mm?

A3: Commonly, this niobium alloy wire meets ASTM B652 requirements for niobium and niobium alloy products. Aerospace and medical applications may demand additional specifications, such as AMS or ISO certifications, ensuring traceability, mechanical property consistency, and chemical composition control. Manufacturers generally provide documentation verifying compliance with vacuum annealing procedures and non-destructive testing steps, ensuring the material meets stringent purity and dimensional tolerance standards for critical applications.

Related Information

1. Material Properties and Advantages

Niobium Alloy C-103 (R04295) wire with a diameter of 1.0 mm stands out for its remarkable high-temperature strength and excellent ductility. Carefully engineered to withstand extreme conditions, this alloy maintains structural integrity even when subjected to intense thermal and mechanical loads. Its composition elevates resistance to creep and thermal fatigue, making it particularly desirable for demanding applications where stability is crucial.

Together with robust oxidation resistance, this wire ensures minimal mechanical distortion over prolonged operational cycles. The specified diameter of 1.0 mm provides a balanced combination of flexibility and rigidity, allowing it to be incorporated into a wide range of components. This characteristic, coupled with the alloy’s proven durability, has positioned Niobium Alloy C-103 (R04295) as a preferred choice for applications that require consistent performance under challenging conditions.

2. Applications in Advanced Industries

As a wire product with a 1.0 mm diameter, Niobium Alloy C-103 (R04295) finds extensive utilisation in aerospace propulsion systems and high-performance power generation. Its stable configuration makes it ideal for reactor assemblies and rocket nozzle extensions, where reliable performance at elevated temperatures is vital. These industries benefit from the alloy’s ability to deliver predictable results while reducing the risk of part failures under heavy cyclic loads.

Given the ongoing demand for lightweight yet resilient materials, this niobium alloy wire is increasingly sought after for turbine blades, heat-shield fixtures, and specialised fasteners. Engineers can leverage its shape to craft intricate components that effectively manage mechanical stress while minimising weight. By meeting stringent performance criteria, Niobium Alloy C-103 (R04295) wire reinforces its crucial role in shaping the future of advanced industrial applications.