SC9895 Silicon Nitride Bonded Silicon Carbide Burner SNBC Burner

Silicon Nitride Bonded Silicon Carbide Burner SNBC Burner Description

This product integrates silicon nitride (Si₃N₄) with silicon carbide (SiC) in a bonded ceramic configuration for burner applications. With a thermal conductivity of 15 W/(m·k) and an operating temperature limit of ≤1450 ℃, the material supports effective heat management in demanding thermal environments. The option for customised dimensions facilitates integration into various burner assemblies requiring precision-fit components.

Silicon Nitride Bonded Silicon Carbide Burner SNBC Burner Applications

1.       Industrial Thermal Processing
   - Use as a heating component in furnace systems to regulate high temperatures by leveraging the material’s capacity for sustained thermal conductivity. The integration ensures controlled thermal profiles during processing.

2.       Chemical Processing
   - Applied as a burner element in reactors to maintain consistent temperature levels by utilising its high operating temperature capability. This approach enhances reaction efficiency and process stability.

3.       Manufacturing
   - Serves as a component in welding and heat treatment systems to provide uniform heat distribution through customised design parameters. The controlled thermal performance assists in achieving stable operational conditions.

Silicon Nitride Bonded Silicon Carbide Burner SNBC Burner Packing

The burner is secured in moisture-resistant, anti-static foam-lined packaging to prevent mechanical stress and contamination. Each unit is individually sealed and cushioned to preserve its structural integrity during transit. Storage recommendations include a cool, dry environment to mitigate thermal and mechanical degradation. Customised packaging options, including compartmentalised and labelled solutions, are available per customer requirements.

Frequently Asked Questions

Q1: What quality control measures are implemented during production?
A1: Detailed microstructural examinations using scanning electron microscopy and precision dimensional verification are conducted during production. This ensures the consistency of the bonded materials and density criteria, which are critical for maintaining the material’s thermal conductivity and performance at elevated temperatures.

Q2: How does the burner perform under cyclic high-temperature conditions?
A2: The burner exhibits stable thermal conductivity and maintains dimensional integrity under repeated thermal cycling. Empirical tests simulating industrial conditions confirm that the material withstands thermal stress with minimal degradation, supporting its use in fluctuating temperature environments.

Q3: Can the burner be customised for specific system integration?
A3: Yes, the burner supports customised dimensions and other tailored features to meet precise installation requirements. This flexibility allows integration into various industrial heating systems and process designs without compromising its engineered thermal performance.

Additional Information

Silicon carbide and silicon nitride ceramics have been extensively studied for their capacity to operate in high-temperature environments. Their combination in bonded systems results in enhanced thermal shock resistance and mechanical strength, which are essential for modern industrial heating and processing applications.

The integration of these advanced ceramics in burner systems reflects ongoing developments in materials science. Research continues to optimise processing techniques and microstructural control, ensuring that materials can meet increasing performance demands within diverse applications in industrial and manufacturing settings.