TM7608 Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5, Dia. 1 inch

Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5, Dia. 1 inch Description

This 1-inch diameter Ti-6Al-4V (UNS R56400, Grade 5) alloy rod offers a balanced performance of strength, corrosion resistance, and lightweight properties, making it a preferred choice for demanding industries. Crafted to ASTM B348 standards, it exhibits excellent tensile and fatigue strength, ensuring reliability in harsh environments such as aerospace components, automotive parts, and marine applications. The inclusion of aluminium and vanadium enhances its mechanical properties, improving structural stability without compromising on the inherent low-density advantage of titanium.

Adhering to strict quality controls, this Grade 5 titanium alloy rod is precision-manufactured for consistency and durability. Its noteworthy resistance to high temperatures and extreme pressure conditions underscores its suitability for critical applications. Whether you are fabricating high-performance assemblies or requiring medical-grade materials, this Ti-6Al-4V rod delivers dependable performance and trusted quality.

Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5, Dia. 1 inch Applications

Ti-6Al-4V rods are valued for their combination of strength, lightweight properties, and excellent corrosion resistance. Known as Grade 5 Titanium, they find widespread usage in critical industries that demand high performance. This alloy’s impressive mechanical properties make it suitable for structural components, load-bearing parts, and specialised equipment across various sectors. Here are some potential applications for this 1-inch diameter rod.

1. Aerospace Applications

·         High-Stress Structural Parts: Ti-6Al-4V rods provide strength and reduced weight for aircraft frames and engine mounts.

·         Landing Gear Components: The alloy’s fatigue resistance ensures reliability for landing gear assemblies.

·         Satellite Frameworks: Excellent corrosion resistance makes this alloy suitable for long-term orbital use.

2. Medical Device Applications

·         Orthopaedic Implants: Biocompatibility and high strength make this rod suitable for joint replacements and bone fracture plates.

·         Surgical Instruments: Its lightweight nature and corrosion resistance assist in maintaining sterility and consistent performance.

·         Dental Implants: Ti-6Al-4V promotes osseointegration, providing stable and long-lasting support.

3. Industrial Engineering Applications

·         High-Performance Shafts: The alloy’s durability and fatigue resistance make it suitable for rotating machinery.

·         Chemical Processing Equipment: Ti-6Al-4V rods withstand corrosive environments and high temperatures.

·         Power Generation Turbines: Reliable strength under extreme operational conditions ensures minimal downtime.

Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5, Dia. 1 inch Packaging

Each Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V), Grade 5, UNS R56400, Dia. 1 inch, is carefully packaged in a sealed vacuum pouch, lined with corrosion-inhibiting wrappers. Additional foam or corrugated layers cushion the rod to prevent damage during shipment. The packaging is moisture-resistant and includes silica gel for enhanced protection. Customised labelling and packaging configurations are available to meet specific shipping, storage, and handling requirements.

Packaging: Vacuum sealed, Wooden Box, or Customised.

Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5, Dia. 1 inch FAQs

Q1: What are the key material properties of Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5, Dia. 1 inch?

A1: Ti-6Al-4V, UNS R56400, is known for its excellent strength-to-weight ratio, corrosion resistance, and biocompatibility. Typically, it exhibits a density of around 4.43 g/cm³, a tensile strength of up to 120 ksi (827 MPa), good fatigue resistance, and excellent toughness. Its alpha-beta microstructure ensures a balance of formability and high strength, making it suitable for critical applications across aerospace, medical implants, and high-performance industrial components.

Q2: How can this titanium product be processed or fabricated?

A2: Ti-6Al-4V Grade 5 rods can be processed using forging, rolling, or machining techniques that account for their moderate elasticity and tendency to gall. Preheating at 204–316°C improves workability and helps avoid microcracking. High-speed steel or carbide cutting tools are recommended for machining. Welding can be performed with proper inert atmosphere shielding and post-weld heat treatment to maintain mechanical integrity.

Q3: Which quality standards and certifications apply to Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5, Dia. 1 inch?

A3: Manufacturers typically produce Ti-6Al-4V Grade 5 rods in compliance with ASTM B348 or AMS 4928 to ensure material consistency. Aerospace, medical, and industrial sectors often require certifications such as AS9100 or ISO 9001 to confirm strict process controls. Mechanical and chemical properties must be verified through rigorous test protocols, including ultrasonic inspection, tensile tests, and chemical composition analysis. Traceability documentation is also essential for regulatory acceptance and end-use reliability.

Related Information

1. Material Properties and Advantages

The Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5, Dia. 1 inch stands out for its exceptional strength-to-weight ratio, making it a highly sought-after material in applications where reducing mass is crucial without compromising durability. Its resistance to corrosion in challenging environments, including marine and chemically intensive settings, ensures a consistently stable performance over an extended service life. By maintaining reliable internal bonding, this rod contributes to enhanced structural integrity, particularly in aerospace assemblies where components must handle significant stress loads.

Due to its unique blend of aluminium and vanadium, the rod exhibits excellent weldability and machinability when processed with proper techniques. The Grade 5 classification also highlights its superior fatigue resistance, enabling long-term service in dynamic and high-stress operations. Additionally, the 1-inch diameter makes it suitable for precision-engineered applications that demand both robust mechanical properties and refined dimensional accuracy.

2. Manufacturing Process

Meticulous forging and rolling techniques are employed to produce the Titanium Aluminium Vanadium Alloy Rod (Ti-6Al-4V) UNS R56400, Grade 5, Dia. 1 inch, ensuring the metal’s internal structure is uniform and free from undesirable defects. By controlling heating and cooling rates, manufacturers optimise grain size to achieve consistent mechanical performance in every segment of the rod. This precise handling is vital for delivering a product that meets strict tolerance requirements and maintains superior strength.

Stringent finishing steps, such as grinding and polishing, further refine the rod’s surface characteristics. These processes remove residual imperfections and enhance corrosion resistance, allowing the rod to integrate smoothly into complex assemblies. By adhering to detailed production standards, manufacturers safeguard the structural stability and dimensional precision of each Grade 5 rod, guaranteeing dependable performance in critical applications.