Titanium Powder for Thermal Spraying Grade 2, TA2, 45-105 μm Description
Our Titanium Powder for Thermal Spraying, Grade 2 (TA2), with a 45–105 μm particle size range, exhibits significant corrosion resistance, high strength-to-weight ratio, and durability. This powder has been engineered for various thermal spray applications, providing uniform particle distribution and adhesion, making it suitable for sectors such as aerospace, automotive, and medical device manufacturing. With a minimum purity of 99%, which can be customised to accommodate specific requirements, our powder delivers dependable performance under challenging conditions. Fabricated under stringent quality control standards, our titanium powder adheres to rigorous composition and process guidelines. Its mechanical properties, coupled with consistent bulk density and flow characteristics, ensure optimal coating performance and surface finishing outcomes, thus extending component service life and enhancing product quality.
Titanium Powder for Thermal Spraying Grade 2, TA2, 45-105 μm Applications
Grade 2 TA2 titanium powder with a particle size of 45-105 μm offers notable corrosion resistance, biocompatibility, and a high strength-to-weight ratio. These qualities make it appropriate for a broad range of industrial applications, especially in additive manufacturing, powder metallurgy, and thermal spraying processes. Its fine particle size distribution guarantees improved flow characteristics, resulting in more consistent outcomes across various applications.
1. Additive Manufacturing Applications
· 3D Printing: The uniform particle size of the powder enhances layer-by-layer deposition, resulting in components with high surface finish and mechanical strength.
· Powder Bed Fusion: Low oxygen content promotes the formation of dense, defect-free parts, which are well-suited for critical aerospace and biomedical applications.
· Directed Energy Deposition: The stable melt characteristics of the powder facilitate precise control over deposition rates, enabling both repairs and the production of large titanium structures.
2. Powder Metallurgy Applications
· Metal Injection Moulding: The fine powder size ensures homogeneous mixing with binders, improving sinterability and enabling the manufacture of complex geometric parts with minimal porosity.
· Hot Isostatic Pressing: The high purity and consistency allow for near-net-shape production of strong, corrosion-resistant titanium components.
· Direct Consolidation: Excellent flow and uniformity promote efficient consolidation, minimising material waste and enhancing final part quality.
3. Thermal Spray Applications
· Plasma Spray Coatings: The powder produces dense, protective titanium layers that provide enhanced corrosion resistance in harsh environments.
· HVOF Coatings: High-velocity application combines the ductility and oxidation resistance of the powder to generate wear-resistant surfaces.
· Cold Spray Deposits: Low-temperature deposition maintains metal properties, yielding high-integrity coatings and repairs for sensitive substrates.
Titanium Powder for Thermal Spraying Grade 2, TA2, 45-105 μm Packaging
Our packaging guarantees optimal protection of our Titanium Powder for Thermal Spraying Grade 2 (TA2), 45-105 μm. Each batch is securely sealed in corrosion-resistant containers constructed from high-strength protective materials. The powder undergoes vacuum packing to reduce oxygen exposure. Anti-oxidation measures, including inert gas flushing, ensure increased shelf life and consistent quality. Customised packaging options, such as tailored container sizes and client-specific labelling, are available to cater to diverse storage and transportation requirements.
Packaging: Vacuum sealed, Plastic Bottles, or Customised.
Titanium Powder for Thermal Spraying Grade 2, TA2, 45-105 μm FAQs
Q1: What are the key material properties of Titanium Powder for Thermal Spraying Grade 2, TA2, 45-105 μm?
A1: Grade 2 titanium powder for thermal spraying, sized 45–105 μm, shows excellent corrosion resistance, moderate strength, and good biocompatibility. It typically comprises at least 99.2% titanium and has low density and favourable thermal conductivity. Its relatively high ductility supports the creation of coatings with strong adhesion. The powder particles maintain a spherical or near-spherical morphology, ensuring consistent flow characteristics during processing.
Q2: How can this Ti powder be processed or fabricated?
A2: For thermal spraying applications, the powder is generally applied using plasma or HVOF (High-Velocity Oxy-Fuel) processes that melt and project the particles onto a prepared substrate. Appropriate pre-treatment, such as grit blasting or chemical cleaning, improves coating adhesion. Post-spray heat treatments or surface finishing may be conducted to further optimise microstructure, decrease porosity, and enhance overall mechanical and corrosion properties.
Q3: Which quality standards and certifications apply to Titanium Powder for Thermal Spraying Grade 2, TA2, 45-105 μm?
A3: Titanium powder for Grade 2 thermal spraying generally complies with ASTM B348 or ASTM F67 chemical composition requirements. Manufacturers may also adhere to ISO 9001 for quality management, ensuring batch traceability and consistent particle size distribution. Additional in-house or third-party certifications verify oxygen and nitrogen content, confirming powder purity. Compliance with aerospace or biomedical standards may be necessary for specialised applications.
Related Information
1. Raw Materials - Molybdenum Ore
Molybdenum is obtained from mineral deposits sourced primarily from molybdenum ore, which undergoes various extraction methods. Stanford Advanced Materials acquires high-grade materials from reliable suppliers, ensuring quality and consistency in our powder products.
2. Powder Production Methods
Multiple methods are employed to produce molybdenum powder, including atomisation. Each technique yields distinct particle characteristics, such as size distribution, shape, and surface properties. The production method is selected based on the required application parameters.
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