WM7682 Tungsten Alloy Rod, Tungsten Alloy Bar Class 3, Dia. 25.4 mm

Tungsten Alloy Rod, Tungsten Alloy Bar Class 3, Dia. 1 inch Description

Our Tungsten Alloy Rod, Class 3 (Grade 3), with a 1-inch diameter, is engineered to deliver strength and density in demanding environments. Manufactured according to ASTM B777 standards, this rod offers a high melting point and corrosion resistance, ensuring stability and durability under extreme temperatures and pressures. Its machinability allows precise shaping and minimal tool wear during the fabrication process.

This tungsten alloy rod is particularly suited for aerospace, defence, and medical applications where performance consistency is crucial. From radiation shielding components to counterweights, it meets quality requirements while maintaining mechanical properties. This Class 3 tungsten alloy bar provides a versatile solution for high-stress applications.

Tungsten Alloy Rod, Tungsten Alloy Bar Class 3, Dia. 1 inch Applications

Tungsten Alloy Rod and Tungsten Alloy Bar Class 3 with a 1-inch diameter demonstrate density, temperature resistance, and mechanical strength. These characteristics enable them to serve applications that require durability and reliability. In aerospace and heavy machinery, tungsten alloy components enhance performance, reduce maintenance, and provide protection under extreme conditions.

1. Aerospace Applications

·         Mass Balancers: Used in control surfaces to improve stability and reduce vibration

·         High-Temperature Components: Suitable for rocket engine nozzles and re-entry vehicle parts

·         Satellite Weights: Ensures precise weight distribution and structural integrity

2. Defence Applications

·         Kinetic Energy Penetrators: Employed for armour-piercing munitions due to density

·         Radiation Shielding: Protects equipment and personnel from harmful exposure

·         Counterweights for Radar Systems: Balances rotating assemblies in military radar units

3. Industrial Machinery Applications

·         Die Inserts and Tooling: Provides wear resistance in metal forming operations

·         Vibration Dampening Components: Minimises oscillations in heavy machinery

·         Downhole Drilling Elements: Withstands conditions in oil and gas exploration

Tungsten Alloy Rod, Tungsten Alloy Bar Class 3, Dia. 1 inch Packaging

Each Tungsten Alloy Rod, Class 3, Dia. 1 inch, is securely packed with protective materials. Our vacuum-sealed packaging prevents moisture ingress and oxidation. High-strength shielding ensures safe transit, while customised labelling and foam inserts protect against impacts. Corrosion-inhibiting layers guard the metal’s integrity. Custom packaging options are available to meet specific requirements, ensuring safety and quality for each shipment.

Packaging: Vacuum sealed, Wooden Box, or Customised.

Tungsten Alloy Rod, Tungsten Alloy Bar Class 3, Dia. 1 inch FAQs

Q1: What are the key material properties of Tungsten Alloy Rod, Tungsten Alloy Bar Class 3, Dia. 1 inch?

A1: The Tungsten Alloy Rod, Tungsten Alloy Bar Class 3, Dia. 1 inch typically contains a high percentage of tungsten blended with nickel and iron, resulting in density ranging from about 17.0 to 18.5 g/cm³. It exhibits hardness, tensile strength, and corrosion resistance. Additionally, this alloy shows dimensional stability under heat, making it suitable for applications in aerospace and defence.

Q2: How can this tungsten product be processed or fabricated?

A2: For Tungsten Alloy Rod, Tungsten Alloy Bar Class 3, Dia. 1 inch, common fabrication techniques include machining, drilling, and grinding using specialised carbide or diamond tools due to tungsten’s hardness. Hot working processes such as forging or rolling can be employed prior to final machining. Thermal treatments may alleviate stress, while electrical discharge machining (EDM) allows for creating complex shapes with minimal distortion.

Q3: Which quality standards and certifications apply to Tungsten Alloy Rod, Tungsten Alloy Bar Class 3, Dia. 1 inch?

A3: Industry guidelines apply to Tungsten Alloy Rod, Tungsten Alloy Bar Class 3, Dia. 1 inch, including ASTM B777 and AMS-T-21014 specifications. These standards ensure consistent composition, density, and mechanical properties for performance. Many manufacturers certify compliance with ISO 9001 quality management systems. Additionally, third-party audits and certifications may be necessary to verify dimensional tolerances, surface finish, and overall material integrity for aerospace and defence requirements.

Related Information

1. Manufacturing Process

Manufacturing the tungsten alloy rod, designated as Class 3 and measuring Dia. 1 inch, often begins with a controlled powder blending phase. Each metallic component combines in precise ratios to ensure the creation of a uniform mixture that meets Class 3 standards. High-pressure compaction forms a preliminary rod shape, which is sintered at elevated temperatures. This sintering process fuses the particles into a dense structure, resulting in a rod known for its strength and consistency.

Upon completion of the sintering stage, the rod undergoes hot rolling and machining to achieve the final Dia. 1 inch specification. Ultra-fine grinding may ensure the rod’s close dimensional tolerances. This combination of thermal and mechanical treatment creates a tungsten alloy rod with performance suited for demanding applications requiring Class 3 hardness and rigidity.

2. Quality Control Measures

Quality checks for a Class 3 tungsten alloy rod are implemented at multiple junctions before, during, and after manufacturing. From dimensional verifications that confirm the Dia. 1 inch tolerance to metallurgical inspections that identify internal microstructural consistency, each stage undergoes scrutiny. Hardness testing ensures that the rod meets or exceeds criteria for Class 3 tungsten alloys.

In-house laboratories use methods like ultrasonic inspections and X-ray evaluations to detect subsurface anomalies in the rod. By applying testing protocols and adhering to documented procedures, manufacturers ensure that each tungsten alloy rod meets the standards required for applications. This approach underscores a commitment to delivering rods that exhibit reliability and performance expected of Class 3 tungsten materials.