CF6801 Basalt Fiber Wound Pipe

Basalt Fiber Wound Pipe Description

Basalt Fiber Wound Pipe is engineered using advanced filament winding techniques, combining basalt fiber with a resin matrix to produce a composite pipe that excels in strength and durability. The basalt fibers provide high tensile strength (200–320 MPa) and excellent corrosion resistance, making the pipes suitable for transporting various fluids, including aggressive chemicals.

With a specific gravity of approximately 1.6, these pipes are lightweight, facilitating easy transportation and installation. Their low thermal conductivity and excellent electrical insulation properties make them suitable for a wide range of applications. The pipes can operate continuously in temperatures ranging from -50°C to +155°C, ensuring reliability in diverse environmental conditions.

Available in diameters from DN25 to DN4000 mm and lengths up to 12 meters, Basalt Fiber Wound Pipes can be connected using various methods, including socket connections, flange connections, and butt bonding, providing installation flexibility.

Basalt Fiber Wound Pipe Applications

1. Water Supply and Drainage: Urban water distribution, sewage systems, and agricultural irrigation.

2. Industrial Processes: Transportation of chemicals, wastewater, and other industrial fluids.

3. Power Plants: Circulating water systems and cooling water pipelines.

4. Hydropower Stations: Pressure water pipelines and related infrastructure.

Basalt Fiber Wound Pipe Packaging

Our products are packaged in customized cartons of various sizes based on the material dimensions. Small items are securely packed in PP boxes, while larger items are placed in custom wooden crates. We ensure strict adherence to packaging customization and the use of appropriate cushioning materials to provide optimal protection during transportation.

Packaging: Carton, Wooden Box, or Customized.

Kindly review the packaging details provided for your reference.

Manufacturing Process

1.       Testing Method

(1)    Chemical Composition Analysis - Verified using techniques such as GDMS or XRF to ensure compliance with purity requirements.

(2)    Mechanical Properties Testing - Includes tensile strength, yield strength, and elongation tests to assess material performance.

(3)    Dimensional Inspection - Measures thickness, width, and length to ensure adherence to specified tolerances.

(4)    Surface Quality Inspection - Checks for defects such as scratches, cracks, or inclusions through visual and ultrasonic examination.

(5)    Hardness Testing - Determines material hardness to confirm uniformity and mechanical reliability.

Please refer to the SAM testing procedures for detailed information.

Basalt Fiber Wound Pipe FAQs

Q1. What are the advantages of Basalt Fiber Wound Pipes over traditional metal pipes?

They offer superior corrosion resistance, are lightweight, have high tensile strength, and provide excellent thermal and electrical insulation.

Q2. Can these pipes be used for transporting aggressive chemicals?

Yes, their corrosion-resistant properties make them suitable for transporting various aggressive chemicals, provided the appropriate resin matrix is selected.

Q3. What is the expected service life of these pipes?

With proper installation and usage, they can have a service life exceeding 30 years.

Related Information

1.       Common Preparation Methods

The production of Basalt Fiber Wound Pipes involves the filament winding process, where continuous basalt fibers are impregnated with a resin matrix and wound onto a rotating mandrel in specific patterns to achieve the desired strength and structural integrity. After winding, the composite is cured under controlled temperature conditions to solidify the resin and bond the fibers. Once cured, the pipe is removed from the mandrel, and finishing processes such as trimming and surface treatment are applied to meet the required specifications.