AL9648 Aluminum Tank Cap Deep-Drawing Strip

Aluminium Tank Cap Deep-Drawing Strip Description

This product is fabricated from a blend of 5182 and 2082 aluminium alloys, known for favourable ductility and workability in deep drawing processes. The material exhibits a well-controlled microstructure that minimises springback and ensures dimensional stability during forming operations. The alloy composition supports efficient stamping and precise contour formation, which is critical for tank cap applications where uniformity and surface finish are essential.

Aluminium Tank Cap Deep-Drawing Strip Applications

1.       Industrial Forming Processes
- Used as a forming material in tank cap production to achieve consistent shapes by leveraging its controlled ductility and low springback characteristics.
- Applied as a structural component in pressure vessel fabrication, ensuring precise dimensions and improved surface finish during deep-drawing operations.

2.       Automotive and Transportation Components
- Serves as a material for fabricating lightweight body panels through deep-drawing, optimising weight reduction while maintaining structural integrity.
- Frequently used for manufacturing decorative trim elements where uniformity and high-quality surface finish are necessary for performance and aesthetics.

Aluminium Tank Cap Deep-Drawing Strip Packing

The product is packaged using anti-scratch wrapping and moisture-resistant materials to safeguard against mechanical damage and contamination. Each strip is contained in sealed, stackable cartons to maintain flatness and prevent deformation. The packaging design also considers customised labelling and dimensions to accommodate specific storage and transportation requirements. Store in a dry, temperature-controlled environment to preserve material integrity.

Frequently Asked Questions

Q1: How does the dual alloy composition affect the deep-drawing performance?
A1: The combination of 5182 and 2082 alloys balances ductility and strength, reducing springback and facilitating consistent forming processes in tank cap production. This mix provides predictable mechanical properties crucial for maintaining dimensional accuracy during high-speed stamping operations.

Q2: What measures are implemented during quality control?
A2: Stanford Advanced Materials (SAM) conducts calibrated tensile tests and microscopic analyses to ensure the alloy’s microstructural uniformity. These evaluations help confirm that the sheet meets predefined criteria for ductility and work-hardening behaviour, ensuring consistent deep-draw performance across batches.

Q3: Can the strip be customised for specific forming requirements?
A3: Yes, the strip dimensions and thickness can be adjusted to match precise forming requirements. Customisation can include tailored alloy ratios and processing conditions to optimise performance for distinct tank cap configurations and production volumes.

Additional Information

Aluminium alloys such as 5182 and 2082 are extensively used in deep-drawing applications due to their favourable balance of strength and malleability. Their microstructural characteristics are crucial in determining forming behaviour, influencing parameters such as grain size and work hardening.

In materials science, the control over alloy composition and processing conditions directly impacts performance in industrial forming. Detailed metallurgical testing ensures that each batch meets the required standards, which is essential for high-precision applications in both industrial and automotive sectors.