AC6696 Aluminum Titanate Ceramic Insulating Ring

Aluminium Titanate Ceramic Insulating Ring Description

Aluminium Titanate Ceramic Insulating Rings are precision-engineered components made from aluminium titanate (Al₂TiO₅), designed for high-temperature applications involving molten non-ferrous metals. These insulating rings offer excellent thermal cycling resistance, an extremely low thermal conductivity, and outstanding non-wettability with molten aluminium, which helps to prevent metal adhesion and thermal fatigue. They are commonly used in aluminium casting systems to ensure thermal insulation, protect surrounding components, and maintain stable, long-lasting operation in harsh industrial environments.

Aluminium Titanate Ceramic Insulating Ring Applications

1. Casting & Foundries

For thermal insulation, as an anti-wetting interface, and for protection in aluminium casting systems.

2. Furnace Systems

Used as sealing and support rings in dosing and holding furnaces to reduce heat loss and thermal stress.

3. LPDC Equipment

Serves as insulating components around risers and casting areas in low-pressure die casting machines.

4. Sensor Protection

Used to shield thermocouples and level probes from molten metal and high temperatures.

Aluminium Titanate Ceramic Insulating Ring Packaging

Our products are packaged in custom cartons of various sizes based on the material dimensions. Small items are securely packaged in PP cartons, while larger items are placed in tailor-made wooden crates. We ensure strict adherence to packaging specifications and the use of suitable cushioning materials to provide optimal protection during transport.

Packaging: Carton, wooden box, or customised.

Please refer to the packaging details for your information.

Manufacturing Process

1)Testing Procedures

(1) Chemical composition analysis - Verified using techniques such as GDMS or XRF to ensure compliance with purity requirements.

(2) Mechanical properties testing - Includes tensile strength, yield strength, and elongation tests to assess material performance.

(3) Dimensional testing - Measures thickness, width, and length to ensure compliance with specified tolerances.

(4) Surface quality inspection - Checks for defects such as scratches, cracks, or inclusions through visual and ultrasonic testing.

(5) Hardness testing - Determines material hardness to confirm uniformity and mechanical reliability.

For detailed information, please refer to the SAM Testing Procedures.

Frequently Asked Questions about Aluminium Titanate Ceramic Insulating Rings

Q1: What is an Aluminium Titanate Ceramic Insulating Ring?
A1: It is a high-performance ceramic component made from aluminium titanate, designed for thermal insulation and non-wettability when handling molten aluminium.

Q2: What are the main advantages of using this material?
A2: Key advantages include excellent thermal cycling resistance, low thermal conductivity, and high resistance to wetting by molten metal, particularly aluminium.

Q3: Where are these insulating rings typically used?
A3: They are used in aluminium casting plants, furnaces, LPDC machines, and as protective barriers for sensors and other high-temperature components.

Q4: Can the size or shape be customised?
A4: Yes, Stanford Advanced Materials offers customised shapes, sizes, and configurations according to customer requirements.

Performance Comparison Table with Competing Products

Related Information

Customisable options for Aluminium Titanate Ceramic Insulating Rings:

-Shapes and Dimensions:

Complex three-dimensional shapes

Wide range of sizes

-Tolerance Range:

From fine to coarse tolerances

Precision machining available upon request

-Surface and Structural Properties:

With or without coating (e.g., Boron Nitride)

With or without grooves

With or without holes

-Special Requirements:

Custom geometries for specific casting systems

Compatibility with high-precision or automated processes

Options for improved thermal or corrosion resistance