Customised Ceramic Components Produced According To Customer Specifications For Academic And Industr

Customised ceramic components

Stanford Advanced Materials (SAM) provides bespoke ceramic components. It specialises in ceramic injection moulding, CNC machining and conventional machining with controlled tolerances. SAM offers diamond grinding, specialised lapping, polishing, laser cutting, engraving and metallisation for designs requiring precise dimensions.

SAM works with materials including aluminium oxide, aluminium nitride, boron carbide, boron nitride, silicon carbide, silicon nitride, silicate and zirconium dioxide. Supported by expert technical advice and detailed technical reports, SAM produces ceramic components for applications and assemblies that comply with strict specifications.

Complete list of services

Ceramic assemblies

Ceramic assemblies produce structures that satisfy specified longevity standards. They utilise ceramic precision components.

Ceramic Injection Moulding

Engineers inject ceramic material into moulds, thereby producing ceramic components with dimensional tolerances within ±0.01 mm.

CNC and conventional machining

CNC machining and conventional processing shape materials with precision. Automated systems manufacture components, and manual methods are employed to maintain specified tolerances.

Customised Components

Engineers design customised components to fulfil specific project requirements. They ensure that each unit meets design criteria validated by 15 calibration tests. Engineers assemble parts following a protocol using three independent measurement methods. They are manufactured according to predetermined engineering criteria given that all set standards must be met. Companies such as Stanford Advanced Materials (SAM) utilise these components for research and industrial applications.

Customised Ceramics

Engineers fabricate Customised Ceramics to satisfy well-defined performance and application criteria. They are produced in accordance with standard engineering specifications to ensure quantifiable consistency.

Diamond grinding

Diamond grinding employs diamond‐coated tools to produce precise, flat surfaces on hard materials.

Assistance from experts

Expert Assistance provides specialised advice and support to ensure optimal solutions for your technical and project-related requirements.

Laser cutting

Engineers perform laser cutting as a process, employ a high‐energy beam to cut materials, monitor performance, and verify results while the beam is aligned automatically.

Laser Engraving and Marking

During laser engraving and marking, focussed laser beams are utilised to produce permanent and detailed designs or markings on the surfaces of materials.

Metalisation

Metalisation refers to the process of coating materials with a thin metal film to enhance electrical conductivity, durability or other measured properties.

Polishing

Polishing is a process for refining material surfaces to meet technical specifications. Data from controlled experiments on 1 000 samples showed a 30% reduction in surface roughness (Ra). Results show that polishing increases surface reflectance by 20% and durability by 15%.

Quality Assurance and Inspection

Quality assurance and inspection teams perform systematic tests and evaluations. The tests are applied to confirm that products comply with the predefined standards and requirements.

Lapping Specialist

Specialised lapping is a precision machining process. In this process, two surfaces are rubbed together with an abrasive medium. The process achieves a flatness tolerance below 2 μm and a surface roughness under 0.3 μm.

Surface flatness

The flatness quantifies the deviation of a surface from its ideal flat state.

Technical Reports

Technical reports provide detailed documentation and analysis of processes, materials and results.

Engineers maintain strict tolerance limits during manufacture.

Our manufacturing process utilises strict tolerances. Every component is produced to maintain deviations below 0.5% of defined dimensions. Engineers review production data regularly. Tolerances were confirmed using calibrated instruments. These practices ensure precise measurement outcomes.

*Customers who purchase our products enjoy 1. Discounted prices 2. Expedited service.